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Harbor Freight Tools Predator 62523 - User Manual

Harbor Freight Tools Predator 62523
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2000 WATT
INVERTER
1600 RUNNING WATTS
2000 MAX STARTING WATTS
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Owners Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 19h
Using a generator indoors CAN
KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.
Only use OUTSIDE
and far away from
windows, doors,
and vents.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright
©
2015 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tool s re qu ir ed for as se mb ly a nd se rv ic e ma y not b e in cl ud ed .
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
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Summary

Safety Symbols and Definitions

Symbol Definitions

Defines symbols used in the manual and their meanings.

Key Safety Instructions

Setup Guidelines

General Operating Precautions

Carbon Monoxide Safety

Details the severe risks of carbon monoxide poisoning from generator exhaust indoors.

Parallel Kit Usage

Service and Maintenance Precautions

Safe Refueling Procedures

Instructions and warnings for safely refueling the generator, including fuel type and handling.

Generator Setup

Grounding Procedure

Procedure for properly grounding the generator for safe operation.

Generator Components and Controls

Identifies and explains the various components and controls on the generator.

Generator Operation

Pre-Start Inspection

Steps to inspect the generator and engine before starting to ensure proper function.

Engine Oil Check and Fill

Procedure for checking and adding the correct type and amount of engine oil.

Fuel Check and Fill

Instructions for safely checking and filling the fuel tank with the correct gasoline.

Engine Starting Procedure

Pre-Start Engine Steps

Essential steps to perform before attempting to start the generator's engine.

Manual Engine Start

Detailed step-by-step guide for manually starting the generator's engine.

Engine Break-in Period

12 VDC Output Operation

12 VDC Circuit Protection Explained

Explains how the 12VDC circuit protection works and how to reset it.

Connecting 120 VAC Loads

Calculating Power Draw

Guidance on calculating the total wattage required by connected devices.

Appliance Wattage Estimates

Estimates of typical running and starting wattages for common appliances and tools.

Understanding the Overload Light

Information on the generator's overload indicator light and what it signifies.

Using the Economy (ESC) Switch

Details on how to use the Economy (ESC) switch for noise and fuel efficiency.

Engine Shutdown Procedure

Emergency Engine Shut Off

Procedure for immediately stopping the engine in an emergency situation.

Normal Engine Shutdown

Step-by-step instructions for safely shutting down the generator under normal conditions.

Routine Maintenance

Maintenance Schedule

A schedule outlining required cleaning, maintenance, and lubrication tasks for the generator.

Fuel Handling and Filling

Engine Oil Replacement

Air Filter Maintenance

Air Filter Cleaning

Detailed instructions on how to clean paper and foam air filter elements.

Spark Plug Service

Spark Plug Inspection

Guidance on inspecting the spark plug for wear, damage, or deposits.

Spark Plug Installation

Instructions for correctly installing the spark plug, including tightening and gap settings.

Generator Storage Preparation

Cleaning Before Storage

Procedure for cleaning the generator before storing it for an extended period.

Fuel System Storage Prep

Instructions for preparing the fuel system for long-term storage.

Lubrication for Long-Term Storage

Steps for lubricating the engine cylinder for storage to prevent damage.

Ideal Storage Location

Guidelines for selecting a suitable storage location for the generator.

Post-Storage Engine Start

Steps to take before starting the generator after a period of storage.

Troubleshooting Guide

Engine Fails to Start

Diagnoses and solutions for common causes of the engine failing to start.

Engine Misfire Issues

Identifies causes and solutions for engine misfiring issues.

Engine Stops Suddenly

Troubleshooting for scenarios where the engine stops unexpectedly during operation.

Engine Stalls Under Load

Addresses issues when the engine stops or performs poorly under heavy load conditions.

Engine Knocking Diagnosis

Solutions for engine knocking, which can indicate detonation or pre-ignition.

Engine Backfiring Solutions

Explains causes and fixes for engine backfiring, a combustion issue.

Device Power Issues

Troubleshooting steps when an attached device does not receive power from the generator.

Abnormal Device Operation

Addresses issues where an attached device functions incorrectly when powered by the generator.

Summary

Safety Symbols and Definitions

Symbol Definitions

Defines symbols used in the manual and their meanings.

Key Safety Instructions

Setup Guidelines

General Operating Precautions

Carbon Monoxide Safety

Details the severe risks of carbon monoxide poisoning from generator exhaust indoors.

Parallel Kit Usage

Service and Maintenance Precautions

Safe Refueling Procedures

Instructions and warnings for safely refueling the generator, including fuel type and handling.

Generator Setup

Grounding Procedure

Procedure for properly grounding the generator for safe operation.

Generator Components and Controls

Identifies and explains the various components and controls on the generator.

Generator Operation

Pre-Start Inspection

Steps to inspect the generator and engine before starting to ensure proper function.

Engine Oil Check and Fill

Procedure for checking and adding the correct type and amount of engine oil.

Fuel Check and Fill

Instructions for safely checking and filling the fuel tank with the correct gasoline.

Engine Starting Procedure

Pre-Start Engine Steps

Essential steps to perform before attempting to start the generator's engine.

Manual Engine Start

Detailed step-by-step guide for manually starting the generator's engine.

Engine Break-in Period

12 VDC Output Operation

12 VDC Circuit Protection Explained

Explains how the 12VDC circuit protection works and how to reset it.

Connecting 120 VAC Loads

Calculating Power Draw

Guidance on calculating the total wattage required by connected devices.

Appliance Wattage Estimates

Estimates of typical running and starting wattages for common appliances and tools.

Understanding the Overload Light

Information on the generator's overload indicator light and what it signifies.

Using the Economy (ESC) Switch

Details on how to use the Economy (ESC) switch for noise and fuel efficiency.

Engine Shutdown Procedure

Emergency Engine Shut Off

Procedure for immediately stopping the engine in an emergency situation.

Normal Engine Shutdown

Step-by-step instructions for safely shutting down the generator under normal conditions.

Routine Maintenance

Maintenance Schedule

A schedule outlining required cleaning, maintenance, and lubrication tasks for the generator.

Fuel Handling and Filling

Engine Oil Replacement

Air Filter Maintenance

Air Filter Cleaning

Detailed instructions on how to clean paper and foam air filter elements.

Spark Plug Service

Spark Plug Inspection

Guidance on inspecting the spark plug for wear, damage, or deposits.

Spark Plug Installation

Instructions for correctly installing the spark plug, including tightening and gap settings.

Generator Storage Preparation

Cleaning Before Storage

Procedure for cleaning the generator before storing it for an extended period.

Fuel System Storage Prep

Instructions for preparing the fuel system for long-term storage.

Lubrication for Long-Term Storage

Steps for lubricating the engine cylinder for storage to prevent damage.

Ideal Storage Location

Guidelines for selecting a suitable storage location for the generator.

Post-Storage Engine Start

Steps to take before starting the generator after a period of storage.

Troubleshooting Guide

Engine Fails to Start

Diagnoses and solutions for common causes of the engine failing to start.

Engine Misfire Issues

Identifies causes and solutions for engine misfiring issues.

Engine Stops Suddenly

Troubleshooting for scenarios where the engine stops unexpectedly during operation.

Engine Stalls Under Load

Addresses issues when the engine stops or performs poorly under heavy load conditions.

Engine Knocking Diagnosis

Solutions for engine knocking, which can indicate detonation or pre-ignition.

Engine Backfiring Solutions

Explains causes and fixes for engine backfiring, a combustion issue.

Device Power Issues

Troubleshooting steps when an attached device does not receive power from the generator.

Abnormal Device Operation

Addresses issues where an attached device functions incorrectly when powered by the generator.

Overview

This document is an Owner's Manual & Safety Instructions for a Predator 2000 Watt Inverter Generator.

Function Description

The Predator 2000 Watt Inverter Generator is a portable power source designed to provide electrical power for various applications. It generates both AC (Alternating Current) and DC (Direct Current) power. Its inverter technology ensures a stable and clean power output, suitable for sensitive electronics. The generator is powered by a gasoline engine and features an "Economy (ESC) Switch" to optimize fuel consumption and reduce noise for lighter loads. It also has parallel kit terminals, allowing two identical inverter generators to be connected for increased power output.

Important Technical Specifications

  • Generator Output:
    • 120VAC, 60Hz, 13.3A, 1 Phase
    • 12VDC, 8A (nominal)
    • 1600 Running Watts
    • 2000 Maximum Starting Watts
  • Receptacles:
    • 2x NEMA #5-20 (3-prong, 120VAC)
    • 1x 12VDC Two Prong Outlet
  • Engine:
    • Displacement: 79.7 cc
    • Compression Ratio: 8.7:1
    • Type: Horizontal Single Cylinder, 4-stroke, OHV
    • Cooling System: Forced air cooled
    • Fuel Type: 87+ octane, stabilizer-treated unleaded gasoline (Note: Do not use gasoline containing more than 10% ethanol (E10) or E85 ethanol. Warranty is void if not followed.)
    • Fuel Tank Capacity: 1 Gallon
    • Engine Oil Type: 10W-30
    • Engine Oil Capacity: 13 fl. oz.
    • Run Time @ 25% Load with full tank: 12 hr.
    • Bore x Stroke: 48.6mm x 43mm
    • Spark Plug Type: A5RTC (Torch) or equivalent
    • Spark Plug Gap: 0.023"-0.027"
    • Valve Clearance (Intake/Exhaust): 0.004"-0.006"
    • Engine Speed: 4600 RPM

Usage Features

  • Safety First: Emphasizes operating outdoors, away from windows, doors, and vents, due to carbon monoxide hazard. Users are warned against using it indoors, even with open doors/windows, as carbon monoxide can be fatal in minutes.
  • Grounding: Requires proper grounding in accordance with electrical codes and standards before operation. A #6 AWG grounding wire and an earth-driven copper or brass rod (electrode) are recommended.
  • Pre-Start Checks: Before starting, users must inspect for damaged/missing parts, ensure the engine oil is at the proper level (engine will not start with low oil), and fill the fuel tank completely with stabilizer-treated unleaded gasoline.
  • Manual Start: Involves opening the vent on the gas cap, moving the Economy (ESC) Switch to OFF, turning the Combination Switch to START, and then pulling the Starter Handle.
  • Break-in Period: A break-in period of about 30 hours is recommended, during which the generator's running wattage should not exceed 75%. Engine oil should be changed after this period.
  • 120VAC Output: Appliances are plugged into the 120VAC outlets. Users are advised to plug in appliances from largest to smallest load and not to exceed the generator's running wattage. The OVERLOAD light indicates an overload, requiring disconnection of devices and pressing the Overload Reset button.
  • 12VDC Output: The 12VDC receptacle is for charging 12-volt lead-acid batteries using an appropriate charge controller (not included). The 12VDC output is not regulated, and devices drawing more than 8 amps should not be connected. A reset button is available for the 12VDC circuit protection.
  • Economy (ESC) Switch: This switch can be turned ON to limit noise and fuel consumption for lighter loads. It should be OFF when starting, applying a heavy load, or using the 12VDC output.
  • Stopping the Engine: For emergency shut-off, turn the Combination Switch to OFF. For normal shutdown, turn off and unplug all electrical loads, then turn the Combination Switch off, and finally close the vent on the gas cap.
  • Parallel Kit: Allows two identical inverter generators to be connected using an approved Predator Parallel Kit (sold separately) for increased power. Instructions for the Parallel Kit must be followed, and it should not be connected or removed while the generator is running.

Maintenance Features

The manual provides a detailed maintenance schedule with procedures to be performed at various intervals (Before Each Use, Monthly/Every 8 hr, Every 3 mo./50 hr, Every 6 mo./100 hr, Yearly/Every 300 hr, Every 2 Years).

  • General Maintenance:
    • Brush off outside of engine.
    • Check engine oil level.
    • Check/clean/replace air filter.
    • Change engine oil.
    • Check and clean spark plug.
    • Check/adjust idle speed (serviced by qualified technician).
    • Check/adjust valve clearance (serviced by qualified technician).
    • Clean fuel tank, strainer, and carburetor (serviced by qualified technician).
    • Clean carbon build-up from combustion chamber (serviced by qualified technician).
    • Replace fuel line (serviced by qualified technician).
  • Engine Oil Change:
    • Ensure the engine is stopped and level.
    • Close the vent on the gas cap.
    • Remove the Access Panel and Oil Fill Plug.
    • Tilt the generator over an oil drain pan to drain completely.
    • Refill with SAE 10W-30 oil to the proper level.
    • Replace the Oil Fill Plug and Access Panel.
  • Air Filter Element Maintenance:
    • Remove the Access Panel and Air Filter Cover.
    • Clean "paper" filter elements by blowing dust out with pressurized air (wearing safety goggles, dust mask/respirator, and heavy-duty gloves).
    • Clean "foam" filter elements by washing in warm water and mild detergent, rinsing, squeezing out excess water, allowing to dry, soaking in lightweight oil, and squeezing out excess oil.
    • Install the cleaned filter and replace covers.
  • Spark Plug Maintenance:
    • Remove the Access Panel and Spark Plug Access Cover.
    • Disconnect the spark plug cap.
    • Remove the spark plug using a wrench.
    • Inspect the spark plug for oiliness, deposits, or cracks. Clean or replace as needed.
    • Adjust the gap of a new spark plug to specifications.
    • Apply anti-seize material to threads, install the spark plug, and tighten appropriately (gasket-style: 1/2-2/3 turn more after finger-tight; non-gasket-style: 1/16 turn more after finger-tight).
    • Apply dielectric spark plug boot protector and reattach the cap.
    • Replace Spark Plug Access Cover and Access Panel.
  • Storage:
    • For storage longer than 20 days, clean the engine with a dry cloth (avoid water).
    • Fill the fuel tank with stabilizer-treated gasoline.
    • Change engine oil.
    • Clean around the spark plug, remove it, pour one tablespoon of engine oil into the cylinder, replace the spark plug (leaving cap disconnected), and pull the starter handle a few times to distribute oil.
    • Store in a dry, level, well-ventilated area away from ignition sources.
    • During extended storage, the engine must be started every 3 months for 15-20 minutes, or the warranty is void.
    • Before starting after storage, drain untreated gasoline if it's been sitting for a month, or treated gasoline if it's beyond its recommended time.

Harbor Freight Tools Predator 62523 Specifications

General IconGeneral
BrandHarbor Freight Tools
ModelPredator 62523
CategoryPortable Generator
LanguageEnglish

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