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Hardy Process Solutions HI 6500 Series - User Manual

Hardy Process Solutions HI 6500 Series
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Weight Processor
HI 6500 Series
User’s Guide
Hardy Process Solutions Document Number: 0596-0331-01 REV D3

Table of Contents

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Summary

Local Field Service

Outside the U.S

Provides contact information for international field service.

Chapter 1 HI 6500 Overview & Set-Up Wizard

General Introduction to the HI 6500 Series Weight Processor

Provides an overview of the manual and contact info for support.

HI 6500 Series Weight Processor Description

Describes the features and capabilities of the HI 6500 series instrument.

Typical Applications

Lists common industrial weighing applications for the HI 6500 series.

Features and Capabilities

Details the key features and functionalities of the HI 6500 series.

Hardy Process Toolbox

Explains the suite of productivity tools offered by Hardy Process Solutions.

C2 and eCal Calibration

Describes electronic calibration methods that do not require test weights.

INTEGRATED TECHNICIAN

Explains the system diagnostics program for troubleshooting.

Using the Set-Up Wizard

Guides users through the initial setup process of the HI 6500 instrument.

Chapter 2 Specifications

Basic Specifications

Lists fundamental technical specifications for the HI 6500 series.

General

Covers general specifications like number of channels and update rate.

WAVERSAVER

Explains the function of WAVERSAVER for filtering vibration and noise.

WAVERSAVER+ (HI 6500-XP and HI 6510-XP only)

Details the advanced WAVERSAVER+ features for enhanced stability.

Weighing System Tests

Describes tests for diagnosing unstable weight readings using IT.

Input

Details the input capabilities and load cell connections.

Network Connectivity

Lists supported network communication protocols.

Environmental Requirements

Specifies operating and storage temperature, and humidity ranges.

Approvals

Lists the certifications and approvals obtained by the instrument.

Enclosure Options

Describes available enclosure options for mounting.

Chapter 3 HI 6500 Installation

Unpacking

Provides instructions for unpacking the instrument and checking contents.

Spare Parts List

Lists common spare parts with their references and quantities.

Tool List

Lists the tools required for installation.

Installing the HI 6500 Series Instrument

General guidance for installing the HI 6500 series instrument.

Installation options for the HI 6500 series instrument

Details the four mounting configurations available for the instrument.

Mounting the Front Panel Display

Instructions on how to mount the optional front panel display.

Making Longer Display Interface Cables

Guides on how to create custom length display interface cables.

DIN Rail Mount

Instructions for mounting the instrument on a DIN rail.

Panel Mount Option 1

Detailed steps for Panel Mount Option 1 installation.

Panel Mount Option 2

Detailed steps for Panel Mount Option 2 installation.

Wall Mount Installation

Step-by-step guide for wall mounting the instrument.

Remote Display Mount

Instructions for mounting the display in a remote location.

DC Power Input

Covers the connection and requirements for DC power input.

Load Cell Wiring Diagrams

Illustrates wiring diagrams for standard and C2 load cells.

Connecting to a Hardy Junction Box or Summing Card

Details how to connect the instrument to junction boxes and summing cards.

Chapter 4 Network Configuration

Ethernet TCP;IP Network Configuration

Instructions for configuring Ethernet TCP/IP settings.

LAN Connection

Steps for connecting the instrument to a Local Area Network.

DHCP Configuration Using the Front Panel

How to configure DHCP settings via the front panel.

Fixed IP Configuration Using the Front Panel

Steps to configure a fixed IP address via the front panel.

Direct Connect Hardware

Details on connecting the instrument directly to a PC via Ethernet.

Windows PC Configuration

Steps for configuring PC network settings (Windows 2000, XP, 7).

Ethernet-UDP

Information on using Ethernet UDP for instrument communication.

I;O Tables For Communications to PLCs

Describes I/O tables for communication protocols like EtherNet/IP, Modbus, Profibus.

Modbus TCP

Details on configuring Modbus TCP communication.

Modbus-RTU (over RS-485)

Instructions for configuring Modbus-RTU communication via RS-485.

Profibus-DP Commands and Parameters

Configuration and commands for Profibus-DP communication.

Configuring PROFIBUS From the Web Interface

Steps to configure Profibus via the web interface.

Printer (over RS-232)

Configuration for serial printing using RS-232.

USB Memory Stick

How to use a USB memory stick for saving and restoring parameters.

Chapter 5 Instrument Configuration

Using the Home Page to set Parameters

How to set instrument parameters using the web interface home page.

Using the Front Panel Display Menus to Set Parameters

Navigating front panel menus to configure instrument settings.

The Five Button Command Cluster

Explains the function of each button in the command cluster.

Entering Numeric and Alphanumeric Values

Guide to entering numeric and alphanumeric data via the interface.

Commands and Parameters

Overview of parameter categories and their grouping.

Calibration Menu

Details the options within the Calibration Menu.

C2 (eCal) Commands and Parameters

Specific commands and parameters for C2/eCAL calibration.

Cal Tolerance Parameter

Sets tolerance for motion during calibration.

Do C2 (eCAL) Command

Instructions for executing the C2 eCAL calibration process.

Multi-Point Calibration

Details on performing multi-point calibration.

Gravity Parameter

Explains gravity correction for calibration.

Ref Weight Parameter

Sets the reference weight for calibration.

Sensitivity Parameter

Configures load cell sensitivity settings.

Hard Cal Commands and Parameters

Commands and parameters for traditional hardware calibration.

Cal Lo Weight Parameter

Sets the low weight value for hard calibration.

Span Weight Parameter

Sets the high weight value for hard calibration.

Communication Menu

Lists parameters for setting up instrument communication.

Ethernet TCP;IP Commands and Parameters

Configuration for Ethernet TCP/IP communication.

Modbus-RTU Commands and Parameters

Configuration for Modbus-RTU communication.

Profibus-DP Commands and Parameters

Configuration and commands for Profibus-DP communication.

Printer Command Parameters

Settings for serial printer communication via RS-232.

USB Memory Stick Parameters

Managing parameters using a USB memory stick.

4-20 mA Communications Commands and Parameters

Configuration for analog 4-20mA output (HI 6510 only).

Diagnostics Parameter Menu

Accesses diagnostic tests and parameters.

Display Parameter Menu

Configures display-related parameters.

Backlight Parameter

Adjusts the display panel brightness level.

Power Saving Parameters

Configures power saving features for the display.

Split Screen Parameters and Commands

Configures the split screen display mode for multiple instruments.

Instrument ID Parameter

Assigns a unique identifier to the HI 6500 series instrument.

Filter Parameter Menu

Accesses filter parameters like NumAverages and WAVERSAVER.

NumAverages Parameter

Sets the number of weight readings for averaging.

WAVERSAVER Parameter

Configures WAVERSAVER settings for noise filtering.

WAVERSAVER+ Options: Variation Threshold and Motion Threshold

Advanced filtering parameters for XP models.

Operations Parameter Menu

Configures instrument operations like Tare, Zero, Auto Mode, and Count.

Tare Operations Commands and Parameters

Settings related to Tare operations.

Tare Offset Parameter

Allows users to avoid pushing Tare button for containers.

Zero Operations Commands and Parameters

Settings related to Zero operations.

Auto Mode

Enables automatic switching for Zero and Tare operations.

Count Operations Parameters and Commands

Configuration for counting pieces.

Determining Piece Count

How to determine piece count based on known or unknown unit weight.

Chapter 6 Calibration

Pre-Calibration Procedures

Steps to perform before calibration, including load cell checks.

Electrical Check Procedures

Verifies electrical connections and load cell signals.

Load Cell;Point Input;Output Measurements

Measures load cell output signals for troubleshooting.

Load Check

Verifies that weight readings change correctly when a load is applied.

C2 & eCAL Electronic Calibration

Describes electronic calibration without test weights.

Gravitation Correction

Compensates for gravity variations based on location.

C2 and eCAL Calibration from the Web Page

Instructions for performing C2/eCAL calibration via the web interface.

C2 Calibration from the Front Panel

Instructions for performing C2 calibration using the front panel.

Hard Calibration

Calibration method using physical test weights.

Hard Calibration from the Web page

Steps for performing hard calibration via the web interface.

Hard Calibration from the Front Panel

Steps for performing hard calibration using the front panel.

Multi-Point Calibration

Performing calibration at multiple points for better accuracy.

Chapter 7 Operation

Getting Started

Prerequisites and initial checks before operating the instrument.

Mode Button

How to switch between Gross, Net, and Count weighing modes.

Zero Operation

Procedures for zeroing the scale.

Tare Operation

Procedures for taring the scale.

Auto Mode Tracking - Enabled

Behavior when Auto Mode Tracking is enabled.

Count Operations

Configures and uses the instrument in count mode.

Determining Piece Count

How to determine piece count based on known or unknown unit weight.

The Monitor Page

Web-based page for monitoring readings and performing Zero/Tare.

Split Screen Mode

Information on using the split screen mode for multiple instruments.

Wiring the Units to the Display Panel

Wiring instructions for connecting units to a display panel.

Making Longer Display Interface Cables

Guides on how to create custom length display interface cables.

Chapter 8 Security

Display Security Options

Options for securing the display and controlling access.

The Display Lock

Details the security setting that blanks the screen and disables buttons.

The Keypad Lock

Explains the security setting that disables the front panel keypad.

The Configuration Lock

Security setting that disables the configuration button and prevents parameter modification.

The Read Only, Security & Calibration Locks

Additional security levels limiting access to sensitive parameters.

Modifying the Security Parameters

How to view or modify security parameters and passwords.

Modifying the Calibration Parameters

How calibration security locks restrict access to calibration parameters.

Modifying the Read Only Parameters

How read-only parameters are protected and modified.

Chapter 9 Troubleshooting

Disassembly and Reassembly Notes, Warnings & Cautions

Important notes and cautions for disassembly and reassembly.

Error Messages

Lists and explains common error messages and their causes.

Trouble Shooting Using Integrated Technician (IT)

Using the IT software utility for troubleshooting.

Stability Test ALL

Performs a comprehensive stability test on the weighing system.

PASS;FAIL and Stability Test

Computes A/D count variations to indicate pass or fail status.

WAVERSAVER TEST

Analyzes weight changes with WAVERSAVER filtering.

Weight and Voltage ALL

Tests overall system performance and signal voltage readings.

RTZ (Return to Zero) Test

Checks if the scale returns to a zero reading when empty.

IT Test

Identifies individual load cell problems using the IT summing junction box.

General Troubleshooting Flow Chart Index

An index of troubleshooting flow charts.

A - Guideline Instability: Electrical and Mechanical review.

Guidelines for reviewing electrical and mechanical factors affecting stability.

B. Guidelines for Electrical, Mechanical or Configuration Issues

General guidelines for addressing electrical, mechanical, or configuration problems.

B1 - Guidelines to Verify Electrical Installation

Checks for proper electrical installation to ensure system stability.

B2 - Guidelines to Verify Mechanical Installation

Verifies correct mechanical installation for proper system function.

B3 - Guidelines to Verify Configuration;Filter Settings to Improve Stability

Adjusts configuration and filter settings to improve weight reading stability.

C - Integrated Technician and Stability Test Overview

Overview of IT and Stability tests for diagnosing system health.

E Testing for Non-Return to Zero (System with IT Summing Card.)

Tests the scale's ability to return to zero after weight changes.

F. Verify Individual Load Sensor Millivolt Output readings

Checks individual load sensor millivolt output.

G- Calibration Errors When Performing the Calibration

Addresses errors encountered during the calibration process.

H. Mechanical Installation

Specific checks for correct mechanical installation.

J- Electrical Inspection

Detailed checks for electrical installation and grounding.

K - Installation Check Points

Points to check for proper installation and wiring.

M. Weight Processor’s Front Display is Blank or Locked

Troubleshooting steps for a blank or locked front display.

N. Analog Out (HI 6510 Only)

Troubleshooting for the analog 4-20mA output on the HI 6510.

Tests and Diagnostics

Overview of available tests and diagnostic features.

Diagnostic testing from the front panel

How to perform diagnostic tests using the front panel.

Parameters

Accessing and copying instrument parameters.

System and Load Cell Tests

Overview of typical system and load cell testing.

INTEGRATED TECHNICIAN

Details on using the IT diagnostics utility for load cells.

Stability Test

Describes the stability test for checking A/D counts.

Weight and Voltage Tests

Tests system performance and signal voltage readings.

Appendix A Installation of Swivel Mount Enclosures

Mounting Location

Describes mounting options for swivel enclosures (table, wall, pedestal).

Installation of Cable Glands

Instructions for installing cable glands and vents.

Wiring

Guidelines for installing wiring through glands.

Assembly

Steps for assembling the unit with the swivel mount enclosure.

Hardy Process Solutions HI 6500 Series Specifications

General IconGeneral
BrandHardy Process Solutions
ModelHI 6500 Series
CategoryComputer Hardware
LanguageEnglish

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