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Harley-Davidson 2003 Dyna - User Manual

Harley-Davidson 2003 Dyna
528 pages
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Summary

Foreword and Introduction

Manual Overview and Usage

Explains manual structure, usage, and service preparation.

General Safety Precautions

Details warnings and cautions for safe operation and service.

Product References

Lists recommended products and suppliers for service.

Section 1: Maintenance

1.1 General Servicing

Covers general servicing, shop practices, safety, and tool usage.

1.3 Maintenance Schedule

Outlines the recommended maintenance tasks at various intervals.

1.4 Engine Oil and Filter

Provides instructions for engine oil and filter service.

1.6 Brakes

Details brake system inspection, fluid level, and pad/disc checks.

Section 2: Chassis

2.1 Specifications

Provides technical specifications for various chassis components.

2.2 Torque Values

Lists torque specifications for chassis fasteners.

2.4 Front Wheel

Covers removal, disassembly, and installation of the front wheel.

2.5 Rear Wheel

Covers removal, disassembly, and installation of the rear wheel.

Section 3: Engine

3.1 Specifications

Lists engine specifications including bore, stroke, and displacement.

3.2 Torque Values

Provides torque specifications for engine components.

3.3 Service Wear Limits

Details wear limits for engine components.

3.4 Engine Oil Flow

Illustrates the engine oil flow system.

Section 4: Fuel System

4.1 Specifications

Lists fuel system specifications like tank capacity and jet sizes.

4.2 Fuel System Troubleshooting

Provides common troubleshooting checks and remedies for fuel system issues.

4.4 Carburetor

Details carburetor removal, disassembly, inspection, and assembly.

Section 5: Electric Starter

5.1 Specifications

Lists starter specifications and torque values.

5.2 Electric Starter System

Explains the operation of the electric starter system.

5.4 Starter

Details starter removal, inspection, and installation.

Section 6: Drive

6.1 Specifications

Lists specifications for drive components like sprockets and gears.

6.2 Primary Chaincase

Covers removal and installation of the primary chaincase.

6.4 Clutch

Covers clutch pack and bearing service.

Section 7: Transmission

7.1 Specifications

Lists transmission specifications, gear ratios, and clearances.

7.2 Transmission

Explains transmission operation and gear functions.

7.3 Shifter Cam Assembly

Covers removal, inspection, and installation of the shifter cam assembly.

Section 8: Electrical

8.1 Specifications

Lists electrical system specifications and torque values.

8.3 Ignition System

Covers ignition system components and troubleshooting.

8.4 Electrical Panel

Details removal and installation of the electrical panel.

Appendix

Appendix A-Tools

Lists special tools required for servicing.

Appendix B-Wiring

Covers wiring harness connectors and crimping.

Appendix C-Metric Conversions

Provides metric conversion tables for measurements.

Index

Alphabetical Index

An index of topics and their corresponding page numbers.

Harley-Davidson 2003 Dyna Specifications

General IconGeneral
Year2003
ManufacturerHarley-Davidson
ModelDyna
CategoryMotorcycle
Bore x Stroke95.3 mm x 101.6 mm
Compression Ratio8.9:1
Fuel SystemCarburetor
Transmission5-speed
Final DriveBelt
FrameSteel
Front SuspensionTelescopic fork
Rear SuspensionDual shocks
Front BrakesSingle disc
Rear BrakesSingle disc
Front Tire100/90-19
Engine TypeV-twin
Displacement1449 cc
Wheelbase1, 630 mm

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