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Harley-Davidson 2005 - User Manual

Harley-Davidson 2005
135 pages
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DYNA III
TOURING II
GENERAL I
SOFTAIL IV
SPORTSTER V
VRSC VI
CVO VII
2005
HARLEY-DAVIDSON
MOTORCYCLE
PREDELIVERY
AND SETUP
MANUAL
The information in this Manual
applies to all 2005 motorcycle
models manufactured by
Harley-Davidson Motor Company.
© 2004 H-D
All RIGHTS RESERVED
Printed in the U.S.A.
VISIT THE HARLEY-DAVIDSON WEB SITE
http://www.harley-davidson.com
Binder 99946-88
Contents 99947-05
CMI-4.0M-06/04
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Summary

Section I dash; General Information

Uncrating and General Setup

Steps for unboxing and initial setup of the motorcycle.

Removing Vehicle From Pallet

Procedures for removing the motorcycle from its shipping pallet.

Handlebar Controls Adjustment

Procedures for adjusting clutch and brake levers.

Battery Service and Testing

Procedures for battery testing, charging, and date codes.

Vehicle Cleanup and Cosmetic Inspection

Steps for cleaning and inspecting cosmetic quality.

System Problems

Discussion of common system issues and troubleshooting.

Section II dash; Touring Models

SPECIFICATIONS 2.1

Torque values and capacities for Touring models.

INITIAL ASSEMBLY 2.2

Procedures for initial assembly steps.

INSTALLING TOUR-PAK eg

Procedure for installing the Tour-Pak.

LUBRICATION SYSTEM 2.3

Engine oil and transmission lubricant checks.

DEALER ROAD TEST 2.8

Procedures for conducting a dealer road test.

Section III dash; Dyna Models

SPECIFICATIONS 3.1

Torque values and capacities for Dyna models.

INITIAL ASSEMBLY 3.2

Procedures for initial assembly steps.

LUBRICATION SYSTEM 3.3

Engine oil and chaincase lubricant checks.

THROTTLE CABLES

Adjusting throttle control cables.

DEALER ROAD TEST 3.8

Procedures for conducting a dealer road test.

Section IV dash; Softail Models

SPECIFICATIONS 4.1

Torque values and capacities for Softail models.

INITIAL ASSEMBLY 4.2

Procedures for initial assembly steps.

LUBRICATION SYSTEM 4.3

Engine oil and chaincase lubricant checks.

ELECTRICAL SYSTEM 4.5

Checks for headlamp and mirrors/lamps.

DEALER ROAD TEST 4.8

Procedures for conducting a dealer road test.

Section V dash; Sportster Models

SPECIFICATIONS 5.1

Torque values and capacities for Sportster models.

INITIAL ASSEMBLY 5.2

Procedures for initial assembly steps.

LUBRICATION SYSTEM 5.3

Engine oil and clutch operation checks.

ELECTRICAL SYSTEM 5.5

Checks for headlamp and indicator lamps.

DEALER ROAD TEST 5.8

Procedures for conducting a dealer road test.

Section VI dash; VRSC Models

SPECIFICATIONS 6.1

Torque values and capacities for VRSC models.

INITIAL ASSEMBLY 6.2

Procedures for initial assembly steps.

ENGINE OIL LEVEL 6.3

Engine oil level check procedures.

ELECTRICAL SYSTEM 6.5

Headlamp alignment and indicator checks.

DEALER ROAD TEST 6.8

Procedures for conducting a dealer road test.

Section VII dash; CVO Models

VRSCSE MODEL 7.1

Predelivery setup for VRSCSE model.

FLHTCSE2 MODEL 7.2

Predelivery setup for FLHTCSE2 model.

FLSTFSE MODEL 7.3

Predelivery setup for FLSTFSE model.

ADJUSTING HANDLEBARS

Procedures for adjusting handlebars.

FINAL PREDELIVERY INSPECTIONS

Final predelivery inspection steps.

Harley-Davidson 2005 Specifications

General IconGeneral
ManufacturerHarley-Davidson
Year2005
Transmission5-speed
Final DriveBelt
Front SuspensionTelescopic fork
Front BrakesSingle disc
Compression Ratio8.9:1
Rear SuspensionDual shocks
Rear BrakesSingle disc

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