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Harley-Davidson Road King 2006 - User Manual

Harley-Davidson Road King 2006
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SafetyFirst
SafeOperatingRules:TouringModels
Beforeoperatingyournewmotorcycleitisyourresponsibilitytoreadandfollowtheoperatingand
maintenanceinstructionsinthismanual,andfollowthesebasicrulesforyourpersonalsafety.
Knowandrespecttherulesoftheroad(seeRULESOFTHEROADsection).Carefullyread
andobservetherulescontainedintheRIDINGTIPSbookletaccompanyingthisOwner's
Manual.ReadandfamiliarizeyourselfwiththecontentsoftheMOTORCYCLEHANDBOOK
foryourstate.
Beforestartingengine,checkforproperoperationofbrake,clutch,shifter,throttlecontrols,
correctfuelandoilsupply.
Donotuseaftermarketpartsandcustommadefrontforks
whichcanadverselyaffectperformanceandhandling.
Removingoralteringfactoryinstalledpartscanadversely
affectperformanceandcouldresultindeathorserious
injury.(00001a)
UseonlyHarleyDavidsonapprovedpartsandaccessories.Useofcertainother
manufacturer'sperformancepartswillvoidyournewmotorcyclewarranty.SeeyourHarley
Davidsondealerfordetails.
Stoptheenginewhenrefuelingorservicingthefuel
system.Donotsmokeorallowopenflameorsparksnear
gasoline.Gasolineisextremelyflammableandhighly
explosive,whichcouldresultindeathorseriousinjury.
(00002a)
Whenrefuelingyourmotorcycle,thefollowingrulesshouldbeobserved.
Refuelinawellventilatedareawiththeengineturnedoff.
Removefuelfillercapslowly.
Donotsmokeorallowopenflamesorsparkswhenrefuelingorservicingthefuelsystem.
Alwaysclosethefuelsupplyvalvewhentheengineisnotrunning.Thispreventsfloodingof
thecarburetorandthesurroundingareawithgasoline.
Donotfillfueltankabovethebottomofthefillerneckinsert.
Leaveairspacetoallowforfuelexpansion.
Donotstoremotorcyclewithgasolineintankwithinthe
homeorgaragewhereopenflames,pilotlights,sparksor
2006RoadKingCustomOwner'sManual
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Summary

Safety First

Safe Operating Rules: Touring Models

Basic rules for safe motorcycle operation, including pre-ride checks and precautions.

Rules of the Road

Accessories and Cargo

Accessory and Cargo Guidelines

Guidelines for equipping a motorcycle and carrying passengers or cargo safely.

Identification

2006 Touring Models

Specifications

Specifications: 2006 Touring Models

Detailed technical specifications for the 2006 Touring models, covering engine, ignition, and transmission.

Controls and Indicators

General: Controls and Indicators

Overview of the motorcycle's controls and indicator lamps, essential for safe operation.

Ignition;Headlamp Key Switch: Touring Models

Operation and function of the ignition and headlamp key switch for Touring models.

Turn Signal Switch Operation

Hazard Warning 4-Way Flasher

Procedure for activating and deactivating the hazard warning four-way flashers.

Indicator Lamps

Indicator Lamps: Touring Models

Explanation of various indicator lamps and their meanings on Touring models.

Instruments: Touring Models

Speedometer

Details on the speedometer, odometer, and trip-odometer functions and operation.

Tachometer

Information regarding the tachometer's function and proper operating RPM range.

Fuel Gauge

Oil Pressure Gauge (FLHT;FLTRI;FLHX)

Voltmeter (FLHT;FLTRI;FLHX)

Air Temperature Gauge (FLHT;FLTRI;FLHX)

Engine Check Lamp

Low Fuel Lamp (EFI Models)

Cruise Control Equipped Models

Cruise Control: Touring Models

Operation and features of the cruise control system on Touring models.

Cruise Control Operation

Theory of Operation

Explanation of how the cruise control system works and its components.

Engaging Cruise Control

Step-by-step instructions for activating and setting the cruise control system.

Disengaging Cruise Control

Resuming Cruise Speed

Accelerating Above Cruise Speed

Decelerating Cruise Control

Deactivating Cruise Control

Enrichener

Carbureted Models Only

Specific instructions for carbureted models regarding the enrichener operation.

Gear Shift Lever

Shifting Sequence: Downshift

Diagram and explanation of the downshifting sequence for the motorcycle gears.

Heel-Toe Foot Shifter

Brake System

Jiffy Stand

Rear View Mirrors

Fuel Supply Valve

Carbureted Models Only

Specific instructions for carbureted models regarding the fuel supply valve operation.

Fuel Filler Cap: Touring Models

Fork Lock: Touring Models

To Lock Fork on FLHR;C;S Models

To Lock Fork on FLHT, FLTRI, FLHX Models

Air Suspension Adjustment

General

Overview of the air-adjustable rear suspension system and pressure adjustments.

Rear Air Suspension

Instructions for adjusting rear shock air suspension pressure using the air valve.

Recommended Pressures for Air Suspension Adjustments: FLHRS, FLHX Models Only

Recommended Pressures for Air Suspension Adjustments: All Models Except FLHRS, FLHX

Luggage

Tour-Pak

Details on the operation, removal, and installation of the Tour-Pak luggage.

Tour-Pak Lock and Draw Catch

Saddlebags: FLHT;FLTR;FLHX

Opening

Step-by-step instructions for opening the saddlebags on FLHT, FLTR, and FLHX models.

Closing

Instructions for closing and securing the saddlebags on FLHT, FLTR, and FLHX models.

Removing

Installing

Adjustments

Bail Head Studs

Saddlebags: FLHRC

Opening

Instructions for opening FLHRC saddlebags using the quick disconnect strap feature.

Closing

Procedure for closing FLHRC saddlebags by inserting the male strap end.

Saddlebag Quick Disconnect

Saddlebags: FLHRS

Opening

How to open FLHRS saddlebags by depressing a button on the inboard side.

Closing

Procedure for closing FLHRS saddlebags by lowering the lid until the latch fastens.

Open Saddlebag: FLHRS

Windshield: FLHR;C

Removal

Steps to remove the windshield from FLHR/C models, detaching latch springs and grommets.

Installation

Steps to install the windshield on FLHR/C models, aligning bracket notches with grommets.

Air Deflectors: FLHTCU

Removal

Procedure for removing air deflectors from the fairing by detaching thumb screws.

Accessory Switch

Switch Indicators

Accessory Connector

Auxiliary Lamps: FLHT and FLHR;C

Fairing Lower Vents

Passenger Footboards;Footrests

Advanced Audio System

Stereo Receiver

Details on the stereo receiver, its features, and auxiliary device connectivity.

Front Panel Controls

Explanation of the front panel controls, pushbuttons, and LCD display for the audio system.

Left Handlebar Controls

+;AUDIO;- Switch

Operation of the +/AUDIO/- switch for adjusting audio settings like Bass, Treble, and Volume.

PTT and +;SQ;- Switch

Right Handlebar Controls

UP;MODE SEL;DN Switch

How to use the UP/MODE SEL/DN switch for radio tuning, CD, and AUX functions.

Receiver Operation

Set Time-of-Day

Instructions for setting the time on the stereo receiver's clock.

Turn Receiver ON;OFF

Procedure for turning the stereo receiver on and off.

Select a Frequency Band

Volume

Tuning-in a Radio Station

Manual Tuning

Steps for manually tuning the radio to specific frequencies using the arrow buttons.

SEEK Tuning

How to use SEEK tuning to automatically find the next strong radio station.

SCAN Tuning

Procedure for scanning through strong station signals in the selected band.

Preset Memory Tuning

How to store and recall favorite radio stations using preset buttons.

Preset SCAN Tuning

Scanning through stored preset radio stations.

Adjusting Volume

Mixing Bass and Treble

Adjusting AVC

Adjusting Display Contrast

CD;MP3 Operation

Auto Load

Disc Error 1

Eject

Tracks

Fast Advance and Reverse

Random

Scan

Repeat

MP3

Recommendations for Handling CDs

Intercom and Citizen Band with Passenger Speakers

Headsets and Sockets

Information on connecting headsets and microphones to the intercom system.

Front Headset Socket Cap

VOX Microphones

Intercom Operation

Speaker Controls

How to use the SPKR switch to control audio output to speakers or headsets.

SPKR Switch

Explanation of the three-position speaker switch and its functions.

Rider to Passenger Speaker Balance

FADER

How to adjust the balance between rider and passenger speakers using the FADER control.

Passenger Controls

UP;MODE SEL;DN Switch

Passenger control of radio, CD/MP3, and intercom functions via the MODE SEL switch.

PTT and +;VOL;- Switch

Passenger control of intercom volume, CB transmit, and rear headset volume.

Sidecar Controls

MODE and +;TUNE;- Switch

Passenger control of radio bands, tuning, and CD/MP3 selection for sidecar audio.

PTT;+;VOL;-

Passenger control of sidecar speaker/headset volume and CB/intercom transmission.

TLE Ultra Sidecar Audio Controls

Intercom Operation

Activating the Intercom and the VOX Microphones

Steps to activate the intercom and VOX microphones, including setup and ON/OFF.

Adjusting VOX Sensitivity

How to adjust VOX sensitivity for clear intercom communication, avoiding false triggers.

Adjusting Rider Headset Volume

Adjusting Passenger Headset Volume

CB Operation

Activating the CB

Procedure to turn the Citizen Band transceiver ON and OFF and enter CB Setup.

Entering CB Setup

Selecting a Channel

Preset Channels

Adjusting Squelch

Transmitting

Adjusting Volume

Audio Routing and Mixing

General

Overview of how audio sources are routed and mixed, controlled by switches.

Troubleshooting

Operational Troubleshooting

Troubleshooting common operating problems, focusing on the advanced audio system.

Radio Fuses

Locating, inspecting, and replacing fuses related to the radio system.

Basic Security System Operation

Security System Options

Available configurations for the security system, including sensitivity and arming modes.

Arming The System

Methods for arming the security system using remote or auto-arming features.

Using Key Fob

Using Auto-arming

Disarming The System

Using Personal Code

Entering a Personal Code to Disarm Security System

Step-by-step guide to entering the personal code for security system disarming.

Security Status Lamp

Transport Mode

Security System Custom Setup

Procedures for customizing the security system settings.

Key Fob Assignment

Instructions for assigning a key fob to the motorcycle's security system.

Personal Code

Creating Code for the First Time

Guide to setting a new personal code for the security system for initial use.

Modifying Existing Codes

Programming a Personal Code

Step-by-step process to program or reprogram a personal code for the security system.

Enable Auto-arming Selection

Auto-arming Configuration

Alarm Sensitivity

Alarm Sensitivity Adjustment

Procedure for adjusting the alarm sensitivity settings using the ignition and key fob.

Storage Mode Configuration

Storage Mode Options

Table detailing storage mode options based on flash counts and time duration.

Sidecar Configuration

Security System Maintenance

Key Fob Battery Replacement

Instructions for replacing the battery in the key fob for the security system.

Disabling the System

Battery Disconnects and Configuring

Troubleshooting the Security System

Siren Diagnostics

Operation

Operating Recommendations: Touring Models

General operating recommendations and cautions for Touring models.

Break-in Riding Rules

The First 500 Miles (800 Kilometers)

Essential riding rules and speed recommendations for the initial 500 miles of break-in.

Pre-Riding Checklist

Starting the Engine: Carbureted Models

C.V. Carburetors

Details on Constant Velocity carburetors, including enrichener function and idle speed.

Cool Engine

Outside Temperature Cooler Than 60° F (16° C)

Starting instructions for cool engine operation in temperatures below 60°F.

Outside Temperature Warmer Than 60° F (16° C)

Starting instructions for warm engine operation in temperatures above 60°F.

Warm or Hot Engine

Starting the Engine: EFI Models

Step-by-step guide to starting the engine on fuel-injected models.

General

Overview of starting differences between carbureted and fuel-injected models.

Starting

Step-by-step guide to starting the engine on EFI models, including ignition and starter operation.

EFI Engine Heat Management

Injected Twin Cam High Temperature Idle

Details on how the ECM manages idle speed in high temperature conditions to prevent overheating.

Stopping the Engine

Shifting Gears

Getting Started

Basic principles of shifting gears, including clutch operation and the gear pattern.

Upshift (Acceleration)

Downshift (Deceleration)

Maintenance and Lubrication

Safe Operating Maintenance

Importance of regular maintenance and a checklist of items to inspect for safe operation.

Break-in Maintenance

Engine Lubrication

Recommended Engine Oils

Checking Oil Level: Touring Models

Oil Level Cold Check

Oil Level Hot Check

Changing Oil and Oil Filter: Touring Models

Winter Lubrication

Transmission Lubrication: Touring Models

General

General guidelines for transmission lubrication, including checking level and fluid capacity.

Check Lubricant Level

Procedure for checking the transmission lubricant level when the engine is warm.

Transmission Lubricant Check;Fill

Changing Transmission Fluid

Primary Chaincase Lubrication

General

General information about primary chaincase lubrication and checking its level.

Check Lubricant Level

Procedure for checking the primary chaincase lubricant level.

Changing Chaincase Lubricant

Primary Chain Adjustment: Touring Models

General

Importance of primary chain adjustment and consequences of a loose chain.

Measure Chain Tension

Procedure for measuring the primary chain tension and free play.

Adjust Chain Tension

Rear Drive Belt: Touring Models

Check Belt Deflection: Touring Models

Procedure for checking the rear drive belt deflection using a belt tension gauge.

Chassis Lubrication

Oil Applications

Front Fork Oil

Fuel Strainer

Carbureted Models Only

Specific instructions for carbureted models regarding the fuel strainer.

Fuel Filter

EFI Models Only

Information on the fuel filter attached to the fuel pump for EFI models.

Clutch

Hydraulic Lifters

Front Fork Bearings

Rear Fork Pivot Shaft

Brakes: Touring Models

Brakes Do Not Hold Normally

Troubleshooting steps for when the brakes are not holding effectively, including fluid and pad checks.

Tires

Tire Replacement

Inspection

Procedure for inspecting tire tread, wear bars, and general condition for safety.

When To Replace Tires

Vehicle Alignment

Isolation Mounted Engine Models

Specifics on vehicle alignment for models with isolation-mounted engines.

Shock Absorbers

Spark Plugs

Ignition

Carburetor

Air Cleaner

Headlamp

Headlamp Bulb: FLHR;FLHT

Headlamp Alignment: Touring Models

Check Alignment

Procedure for checking and verifying correct headlamp alignment for optimal visibility.

Adjust Headlamp Alignment: FLHR;FLHT

Adjust FLTR Headlamps

Turn Signal Bulbs: Bullet Style

Replacement

Step-by-step instructions for replacing turn signal bulbs.

Alternator;Voltage Regulator

Charging Rate

Explanation of how the alternator and voltage regulator control the charging rate.

Battery: General

Type

Information on the type of battery used, its maintenance-free nature, and handling precautions.

Voltmeter Test

Cleaning and Inspection

Charging

28 Amp-Hour Battery Charging Rate;Times

Storage

Battery: Touring Models

Disconnection and Removal

Steps for safely disconnecting and removing the motorcycle battery.

Installation and Connection

Jump Starting

Positive Cable

Negative Cable

Electrical Protection: Touring Models

System Fuse Removal

EFI Fuse Removal

EFI Fuse Installation

Maxi-Fuse

Maxi-Fuse Removal

Maxi-Fuse Installation

Seat: FLHT (Except FLHX)

Removal

Steps for removing the FLHT seat, detaching straps and mounting brackets.

Installation

Seat: FLHTC;U

Removal

Steps for removing the FLHTC/U seat, detaching straps and mounting brackets.

Installation

Seat: FLHRC and FLHRS

Removal

Steps for removing FLHRC and FLHRS seats, detaching straps and mounting brackets.

Installation

Seat: FLTRI;FLHX

Removal

Procedure for removing FLTRI/FLHX seats, detaching straps and mounting brackets.

Installation

Seat and Pillion: FLHR

Pillion Removal

Instructions for removing the passenger pillion seat from the FLHR.

Pillion Installation

Instructions for installing the passenger pillion seat on the FLHR.

Seat Removal

Seat Installation

Motorcycle Storage

Placing Motorcycle in Storage

Essential steps for preparing the motorcycle for long-term storage to prevent damage.

Removing Motorcycle From Storage

Accessories Maintenance

General Maintenance

General advice on maintaining the motorcycle's chrome, aluminum, and finish.

Cleaning Your Motorcycle

Recommendations for cleaning, polishing, and waxing the motorcycle.

Leather Care

Whitewall Tires

Wheel Care

Windshields

Miscellaneous Lubrication

Hinges, Latches, Etc.

Lubrication points for hinges, latches, and other moving parts.

Troubleshooting

Troubleshooting: General

General guide to diagnosing and resolving common operating problems with the motorcycle.

Engine

Troubleshooting engine-related issues, starting with starter system problems.

Starter Does Not Operate or Does Not Turn Engine Over

Common causes and solutions for the starter not operating or turning the engine over.

Engine Turns Over But Does Not Start

Starts Hard

Starts But Runs Irregularly or Misses

A Spark Plug Fouls Repeatly

Pre-ignition or Detonation (Knocks or Pings)

Overheats

Excessive Vibration

Electrical System

Alternator Does Not Charge

Troubleshooting steps for when the alternator is not charging the battery.

Alternator Charge Rate is Below Normal

Diagnosing issues when the alternator charge rate is lower than expected.

Carburetor

Carburetor Floods

Causes and solutions for a carburetor flooding condition.

Transmission

Transmission Shifts Hard

Troubleshooting difficulties with shifting gears, such as bent rods or adjustment issues.

Transmission Jumps Out of Gear

Causes and remedies for the transmission jumping out of gear.

Clutch Slips

Clutch Drags or Does Not Release

Clutch Chatters

Brakes

Brakes Do Not Hold Normally

Troubleshooting steps for when the brakes are not holding effectively, including fluid and pad checks.

Warranties and Responsibilities

Warranty and Maintenance

Information regarding the new motorcycle warranty and owner's responsibility for maintenance.

Keeping It All Harley-Davidson

Advice on maintaining the motorcycle's integrity and warranty by using genuine parts.

Important: Read Carefully

Limited Noise Warranty

2006 HARLEY-DAVIDSON MOTORCYCLE NOISE CONTROL SYSTEM LIMITED WARRANTY

Recommendations for Required Maintenance

Recommendations for noise system maintenance and use of certified parts.

Limited Emission Warranty

2006 HARLEY-DAVIDSON EMISSION CONTROL SYSTEM LIMITED WARRANTY

Recommendations for Required Maintenance

Recommendations for emission system maintenance and use of certified parts.

Limited Radio Warranty

Regular Service Intervals

Regular Service Intervals: 2006 Touring Models

Table detailing scheduled maintenance intervals for the 2006 Touring Models.

Owners Maintenance Records

Service Literature

Service Literature: 2006 Touring Models

Harley-Davidson Road King 2006 Specifications

General IconGeneral
Engine TypeAir-cooled, Twin Cam 88
Compression Ratio8.9:1
Fuel SystemElectronic Sequential Port Fuel Injection (ESPFI)
Transmission5-speed
Final DriveBelt
Front BrakesDual disc
Fuel Capacity5.0 gal (18.9 L)
Rake (steering head)26 degrees
Displacement88 cu in (1450 cc)
Bore x Stroke95.3 mm x 101.6 mm
Front SuspensionTelescopic fork
Rear SuspensionAir-adjustable
Rear BrakesDisc
Front TireMT90B16
Rear TireMU85B16
Wheelbase63.5 in (1613 mm)
Seat Height27.3 in (693 mm)
Length93.7 inches
Trail6.7 in (170 mm)

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