1-12 2005 PDI: All Models
CLUTCH HAND LEVER
NOTE
● See Figure 1-21. All Dyna models have Maxi-Fuse
wrapped in plastic wrapping around clutch hand lever
and left handlebar grip.
● See Figure 1-22. See Figure 1-23. All Sportster models
have Maxi-Fuse and headlamp snap cap fitted into pro-
tective foam on clutch hand lever and left handlebar grip.
Save snap cap for installation after headlamp has been
adjusted. Sportster model XL 883L also has righthand
mirror fitted into protective foam.
1. Remove plastic wrapping or protective foam from clutch
hand lever and left handlebar grip.
2. If handlebar controls need to be adjusted, perform the
following procedure.
a. See Figure 1-24. Loosen, but do not remove, clutch
control housing clamp screws (1) and handlebar
switch housing clamp screws (2).
b. Rotate clutch control housing and handlebar switch
housing as necessary for correct position and rider
comfort.
c. Beginning with the top screw, tighten clutch control
housing clamp screws. All Sportster models: tighten
to 108-132 in-lbs (12.2-14.9 Nm). All other models:
tighten to 60-80 in-lbs (6.8-9.0 Nm).
d. Tighten handlebar switch housing clamp screws to
35-45 in-lbs (4.0-5.1 Nm).
Figure 1-21. Location of Maxi-Fuse on Clutch
Hand Lever–Dyna Models
10616
Figure 1-22. Location of Maxi-Fuse and Snap Cap on
Clutch Hand Lever–All Sportster Models Except XL 883L
Figure 1-23. Location of Maxi-Fuse and Snap Cap on
Clutch Hand Lever–Sportster XL 883L
Figure 1-24. Left Hand Controls (Typical)
10702
1. Clutch lever restraining foam
2. Headlamp snap cap (XL 883 and XL 1200R only)
3. 30-amp Maxi-Fuse
1
2
3
1. Clutch lever restraining foam
2. Headlamp snap cap
3. 30-amp Maxi-Fuse
4. Mirror
5. Package of mirror mounting hardware
10703
1
2
3
4
5
pd0217
1. Clutch control housing clamp screw (2)
2. Handlebar switch housing clamp screw (2)
2
1
2
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