2006 Touring: Maintenance 1-7
HOME
Table 1-2. Quick Reference Data
ITEM SPECIFICATION DATA
Engine oil and filter
Drain plug torque 14-21 ft-lbs (19-28 Nm)
Oil capacity 4 qt. (3.8 L)
Filter Hand tighten 1/2-3/4 turn after gasket contact
Chrome filter part number 63798-99
Black filter part number 63731-99
Air cleaner
Air cleaner cover bracket screw torque 40-60
in-lbs (5-7 Nm)
Air cleaner cover screw torque 36-60
in-lbs (4-7 Nm)
Air cleaner cover screw threadlocker
Loctite Medium Strength Threadlocker 243
(blue), Part No. 99642-97 (6 ml)
Tire condition and pressure
Pressure: solo rider Front: 36 psi (2.5 bar), Rear: 36 psi (2.5 bar)
Pressure: rider with passenger Front: 36 psi (2.5 bar), Rear: 40 psi (2.8 bar)
Wear
Replace tire if 1/32 in. (0.8 mm) or less
of tread pattern remains
Wheel spokes Spoke nipple torque 40-50
in-lbs (4.5-5.6 Nm)
Primary chain tension
Deflection with engine cold 5/8-7/8 in. (15.9-22.2 mm)
Deflection with engine hot 3/8-5/8 in. (9.5-15.9 mm)
Chain tensioner nut torque 21-29 ft-lbs (29-39 Nm)
Primary chain inspection cover torque 84-108
in-lbs (10-12 Nm)
Primary chaincase lubricant
Lubricant capacity 32 oz (946 mL)
Primary chaincase drain plug torque 36-60
in-lbs (4-7 Nm)
FORMULA+ TRANSMISSION AND
PRIMARY CHAINCASE LUBRICANT
part number
99851-05 (qt)
Clutch adjustment
Free play at adjuster screw 1/2-1 turn
Free play at hand lever 1/16-1/8 in. (1.6-3.2 mm)
Adjuster screw locknut torque 72-120
in-lbs (8-14 Nm)
Clutch inspection cover torque 84-108
in-lbs (10-12 Nm)
Transmission lubricant
Lubricant level
Dipstick at FULL with motorcycle level
and filler plug resting on threads
Lubricant capacity 20-24 oz (590-710 mL)
FORMULA+ TRANSMISSION AND
PRIMARY CHAINCASE LUBRICANT
part number
99851-05 (qt)
Transmission drain plug torque 14-21 ft-lbs (19-28 Nm)
Filler plug torque 25-75
in-lbs (3-9 Nm)
Drive belt
Upward force at midpoint of bottom belt
strand
10 lb. (4.5 kg)
Deflection with motorcycle on jiffy stand
without rider or luggage and 10 psi (69
kPa) in rear shocks
1/4 - 5/16 in. (6.4-7.9 mm)
Deflection with motorcycle upright and
rear wheel in the air
3/16 - 1/4 in. (4.8-6.4 mm)
Throttle and clutch cables
Lubricant part number
Super Oil, 94968-85TV (1/4 fl. oz)
Handlebar clamp screw torque 60-80
in-lbs (6.8-9.0 Nm)
Handlebar switch housing screw torque 35-45
in-lbs (4-5 Nm)
Enrichener control Hex nut torque 20-35
in-lbs (2-4 Nm)
Fuel filter Hex jam nut torque 15-20 ft-lbs (20-27 Nm)
Brake Fluid Reservoir Level
DOT 4 Brake Fluid part number 99953-99A (12 oz)
Level 1/ 8 inch (3.2 mm) from the top
Master cylinder reservoir cover torque 6-8 in-lbs (0.7-0.9 Nm)
To Next Page
Loading...