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Hartridge CRi-PC - User Manual

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HL038 (EN), Issue 16, AT2829, 09/15
World Leaders in Diesel Fuel Injection Test Equipment.
CRi-PC
Common Rail Injector Test Stand
4 Line
Operating and Servicing Manual
THIS IS AN UNCONTROLLED DOCUMENT downloaded by Antonio Nunes on 30 Dec 2015
Any technical intervention requires certified Hartridge training. Contact Hartridge Ltd for details.

Table of Contents

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Summary

Introduction to the CRi-PC Test Stand

Specification

Details the technical features and capabilities of the CRi-PC test stand.

Definition of Terms and Abbreviations

Lists and defines key technical terms and acronyms used in the manual.

Installation Procedures

Site Requirements

Details the necessary environmental conditions, utilities, and space for test stand installation.

Test Stand Installation

Covers the physical placement, leveling, and securing of the test stand unit.

Computer Installation

Instructions for mounting and connecting the computer system to the test stand.

Water and Air Connections

Explains how to connect the required water supply and compressed air lines.

Oil and Water Drainage

Describes the routing and management of fluid drainage from the system.

Electrical Connection

Outlines the procedures for connecting the test stand to the power supply.

Supply Voltage Settings

Details how to configure the test stand for specific input voltage requirements.

Test Oil Filling

Provides instructions for filling the test stand with the correct test fluid.

Initial Power-up Procedure

Step-by-step guide for the first time powering on the test stand and initial checks.

Systems and Principle of Operation

Common Rail Injector Operation

Explains the fundamental working principle of common rail injectors.

Injector Valve Types

Describes the different types of valves used in common rail injectors.

Pneumatic System Overview

Details the functions and components of the test stand's pneumatic system.

Fluid System Description

Explains the hydraulic circuit, fluid flow, and pressure control mechanisms.

Temperature Control System

Describes how the test fluid temperature is managed and regulated.

Injector and CR Pump Control

Explains the electronic control systems for injectors and the common rail pump.

Delivery and Flow Measurement

Details the systems used for measuring injector performance metrics.

Control Panel Functions

Describes the purpose and operation of the physical controls on the test stand.

Circuit Diagram References

Lists the available electrical, hydraulic, pneumatic, and water circuit diagrams.

Operation Guide

Recommended Test Sequence

Outlines the standard procedure for testing common rail injectors.

Software Overview

Introduces the Hartridge Magmah control software interface and features.

Test Setup and Method

Guides the user through configuring the test stand and performing injector tests.

Interpretation of Results

Explains how to analyze and understand the data generated during injector testing.

Creating;Editing;Saving Testplans

Instructions for customizing and managing test sequences for different injectors.

Viewing and Printing Saved Results

How to access, review, and print past test data.

Calibration and Maintenance

Calibration and Audit Procedures

Guidelines for regular auditing and certification of the test stand's accuracy.

Removing Access Panels

Instructions for safely opening the test stand for access to internal components.

Regular Maintenance Schedule

Outlines the routine checks and servicing tasks required for optimal performance.

Troubleshooting Guide

Provides steps for diagnosing and resolving common issues with the test stand.

Spares Information

Consumables List

Lists fuses, filters, and bulbs required for the test stand.

General Spares List

Lists main electrical chassis components and other spare parts.

Appendices

HEALTH & SAFETY DATA SHEET

Provides critical safety information regarding the calibration fluid used.

Hartridge CRi-PC Specifications

General IconGeneral
BrandHartridge
ModelCRi-PC
CategoryTest Equipment
LanguageEnglish

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