Hauck MegaStar MS-50 - User Manual

TABLE OF CONTENTS
WARNING
These instructions are intended for use only by experienced, qualified combustion start-
up personnel. Adjustment of this equipment by unqualified personnel can result in fire,
explosion, severe personal injury or even death.
To make changes to the burner or adjust firing inputs: 1. Shut the burner down; 2. Make
changes; 3. Restart the burner. STAND CLEAR OF THE BURNER UNDER ANY
FIRING CONDITIONS.
INSTRUCTIONS
MEGASTAR
TM
BURNER
MS-50 – MS-150
These instructions are intended to serve as guidelines covering the installation, operation, and maintenance of Hauck equipment. While
every attempt has been made to ensure completeness, unforeseen or unspecified applications, details, and variations may preclude
covering every possible contingency. WARNING: TO PREVENT THE POSSIBILITY OF SERIOUS BODILY INJURY, DO NOT USE OR
OPERATE ANY EQUIPMENT OR COMPONENT WITH ANY PARTS REMOVED OR ANY PARTS NOT APPROVED BY THE
MANUFACTURER. Should further information be required or desired or should particular problems arise which are not covered
sufficiently for the purchaser's purpose, contact Hauck Mfg. Co.
MS-9
HAUCK MANUFACTURING CO., 100 North Harris Street Cleona, PA 17042 717-272-3051
1/15 www.hauckburner.com Fax: 717-273-9882
Subject
Page
A. General Information…………………………………………………………………… 2
B. Receiving & Inspection……………………………………………………………….. 2
C. Burner Capacities……………………………………………………………………... 3
D. Dimensions…………………………………………………………………………….. 5
E. Component Identification…………………………………………………………….. 6
F. Combustion Flighting…………………………………………………………………. 7
G. Burner Mounting………………………………………………………………………. 7
H. Fuel Manifold Installation……………………………………………………………... 8
I. Natural Gas Fuel Piping System…………………………………………………….. 9
J. Light Fuel Oil Piping System…………………………………………………………. 13
K. Heavy Fuel Oil Piping System……………………………………………………….. 15
L. Oil Manifold Heat Tracing…………………………………………………………….. 18
M. Heavy Oil Insert Heater………………………………………………………………. 18
N. Fuel Oil Nozzle………………………………………………………………………… 20
O. Compressed Air/Oil Atomizer………………………………………………………… 21
P. Liquid Propane (LP) Fuel Piping System…………………………………………… 26
Q. Liquid Propane (LP) Nozzle………………………………………………………….. 31
R. Burner Pilot System…………………………………………………………………… 33
S. Primary Air……………………………………………………………………………... 34
T. Burner Setup…………………………………………………………………………… 34
U. Operation………………………………………………………………………………. 35
V. Adjustments……………………………………………………………………………. 36
W. Maintenance…………………………………………………………………………… 37
X. Recommended Spare Parts…………………………………………………………. 38
Appendix: Field Installation Weld-In Type flights, Y7100……………………….. 39
Required Reference: Appropriate Burner Data Sheet
GJ73 Dryer Drum Gas Analysis
GJ75 MegaStar Application Sheet

Hauck MegaStar MS-50 Specifications