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Haulotte H12 SDX User Manual

Haulotte H12 SDX
55 pages
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La Péronnière BP9 42152 L’HORME France
( 04 77 29 24 24 7 04 77 31 28 11
E.Mail: haulotte@haulotte.com Web: http://www.haulotte.com
OPERATING AND MAINTENANCE
INSTRUCTIONS
SCISSOR LIFT
H12 SD / SDX / SDE
H15 SD / SDX / SDE
H18 SDX
242 031 4260 FB Australia E 03 00

Table of Contents

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Haulotte H12 SDX Specifications

General IconGeneral
Maximum Working Height12.2 m
Platform Capacity450 kg
Weight4150 kg
Gradeability40%
Turning Radius3.9 m
Overall Width1.2 m
Drive Speed6 km/h
Platform Width1.2 m
Max Capacity450 kg
Power SourceElectric

Summary

General Recommendations

General Warning

Manual aims to familiarize operators with HAULOTTE platforms for efficient and safe use. It cannot replace basic training.

General Safety Instructions

Operators must wear PPE, use machine within scope, maintain it, and familiarize with safety. Never use machine in unsafe conditions or near power lines.

Residual Risks and Operating Scope

Identifies risks like overload, unstable terrain, winds, collisions, and defines conditions under which the machine must NOT be used.

Checks and Maintenance Requirements

Details periodic checks, suitability examination, state of conservation, repairs, adjustments, and pre-service checks.

Presentation of the Scissor Lift

Identification Plate

Describes the identification plate affixed to the frame, showing machine details like type, serial number, weight, and specifications.

Main Components Identification

Identifies and lists the main components of the scissor lift platform, referencing visual diagrams for identification.

Machine Description

Details the working platforms, frame, power source, control componentry, and movement functions (hydraulic).

Work Area Diagrams

Illustrates work area diagrams for H12/H15/H18SD/SDX models, showing reach capabilities with single and double extensions.

Overall Dimensions

Provides diagrams and measurements for the overall dimensions of H12/H15/H18SD/SDX models, including height, width, length, and stabiliser options.

Model Technical Characteristics

Presents common technical characteristics for H12SD/SDX, H15SD/SDX, and H18SDX models, detailing specifications like working height, load capacity, and speeds.

Available Options and Bi-Energy Specifics

Lists available options and details technical characteristics specific to the bi-energy option (H12SDE), including batteries and charger.

Principle of Operation

Hydraulic Circuit Operation

Explains the hydraulic system powering machine movements, supplied by an engine-driven pump or battery pumps (bi-energy version).

Electrical Circuit and Safety Devices

Details the electrical power sources (12V battery, 24V battery pack for bi-energy), main safety devices, and their functions.

Machine Operation

General Operating Instructions

Provides general instructions for operating the scissors-lift platform, emphasizing control panel locations and safety warnings.

Safety Devices and Their Function

Explains how safety devices immobilize the machine to prevent accidents when used beyond its performance scope.

Procedure for Repair or Rescue

Highlights that safety devices may be disabled during repair or rescue, requiring competent operators for these operations.

Unloading, Loading, and Driving Procedures

Provides instructions and warnings for unloading, loading, and driving the machine, emphasizing ground resistance and preventing tip-overs.

Instructions for Putting Machine into Service

Guides on initial checks, including recording shipping damage, familiarizing with manual and plates, and performing pre-operation checks.

Daily Operational Inspection

Details daily visual inspections covering general mechanical appearance, conditions, hydraulics, engine, battery, and safety devices.

Operating Instructions: Travel, Steering, Lifting, and Bi-Energy Changeover

Guides operation from ground/platform, engine start/stop, travel, steering, differential lock, lifting, and bi-energy power changeover.

Battery Charge Tester and Hour-Meter (Bi-Energy)

Describes the battery charge tester and hour-meter device for bi-energy models, including its components and protection.

Using the On-Board Charger (Bi-Energy)

Details the characteristics, starting procedure, interruption, and precautions for using the on-board charger for bi-energy models.

Battery Use and Maintenance

Covers routine battery maintenance, including checking electrolyte levels, topping up, charging, and cleaning terminals.

Manual Extension and Emergency Operations

Details manual extension operation, emergency lowering, troubleshooting, gear disengagement for towing, and stabilisation.

Maintenance

General Maintenance Recommendations

Provides general recommendations for maintenance operations under normal and harsh conditions, emphasizing authorised personnel and safety.

Maintenance Chart and Consumables

Provides a maintenance chart listing ingredients, specifications, lubricants, and a list of required consumables for maintenance.

Maintenance Procedures

Details maintenance procedures including hydraulic filter changes, gear checks, lubrication of joints, pivots, and slideways.

Load Testing Procedures

Covers overload, functional, and stability tests, including specific simulations for H12SD, H15SD, and H18SDX models on slopes.

Intervention on Scissors

Provides safety instructions for interventions on scissors, requiring use of stops, unlocking security bars, and pressing the emergency stop button.

Troubleshooting

Platform Lift System Troubleshooting

Addresses issues like no movement, platform not lifting/lowering, or jerky movements, providing checks, causes, and solutions.

Travel System Troubleshooting

Covers problems such as no travel movement or machine running away downhill, with checks, causes, and solutions.

Steer System Troubleshooting

Addresses issues in the steer system including no movement, pump noise, overheating, erratic operation, and charge tester faults.

Hydraulic Diagrams

H12SD / H15SD Hydraulic Diagram

Presents the hydraulic diagram (B15087/b) for H12SD and H15SD models, listing component designations and references.

H12SDX / H15SDX Hydraulic Diagram

Presents the hydraulic diagram (B15032/b) for H12SDX and H15SDX models, listing component designations and references.

H12SDE / H15SDE Hydraulic Diagram

Presents the hydraulic diagram (B15031/b) for H12SDE and H15SDE models, listing component designations and references.

Labels

Common Machine Labels

Displays and explains common labels found on the machine, covering fuel, safety warnings, operational instructions, and start-up procedures.

Model-Specific Labels (H12S, H15S, H18S)

Shows specific labels for H12S, H15S, and H18S models, detailing load capacities, dimensions, speeds, and operating parameters.

Labels Specific to Options

Illustrates labels for stabilisation option, bi-energy option, and battery maintenance symbols, providing visual safety and operational guidance.

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