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Haulotte H18 SDX User Manual

Haulotte H18 SDX
55 pages
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La Péronnière BP9 42152 L’HORME France
( 04 77 29 24 24 7 04 77 31 28 11
E.Mail: haulotte@haulotte.com Web: http://www.haulotte.com
OPERATING AND MAINTENANCE
INSTRUCTIONS
SCISSOR LIFT
H12 SD / SDX / SDE
H15 SD / SDX / SDE
H18 SDX
242 031 4260 FB Australia E 03 00

Table of Contents

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Haulotte H18 SDX Specifications

General IconGeneral
BrandHaulotte
ModelH18 SDX
CategoryScissor Lifts
LanguageEnglish

Summary

GENERAL RECOMMENDATIONS

GENERAL WARNING

General warnings and safety advice for operating Haulotte self-propelled platforms.

GENERAL SAFETY INSTRUCTIONS

Detailed safety instructions for operators, including what to wear, how to use, and what to avoid.

RESIDUAL RISKS

Lists potential risks users must assess before operation, such as overload and terrain.

OPERATING SCOPE

Defines conditions and situations where the machine should NOT be used to ensure safe operation.

CHECKS

Outlines required checks: periodic, machine suitability, and state of conservation.

REPAIRS AND ADJUSTMENTS

Guidelines for repairs, adjustments, and modifications, emphasizing competent personnel and approved parts.

CHECKS BEFORE RETURNING UNIT INTO SERVICE

Specific checks required after major repairs or accidents, including stability and functional tests.

PRESENTATION

IDENTIFICATION

Details how to identify the machine using its affixed identification plate and its components.

MAIN COMPONENTS

Lists and illustrates the primary components of the scissor lift platform, aiding in familiarization.

DESCRIPTION

Explains the platform's construction, power source, and operational componentry for understanding its function.

WORK AREA

Illustrates working area diagrams for H12SD, H12SDX, H15SD, H15SDX, H18SD, and H18SDX models.

OVERALL DIMENSIONS

Provides detailed dimension drawings for H12SD, H12SDX, H15SD, H15SDX, H18SD, and H18SDX models.

CHARACTERISTICS

Lists comprehensive technical specifications for H12SD, H12SDX, H15SD, H15SDX, and H18SDX models.

PRINCIPLE OF OPERATION

HYDRAULIC CIRCUIT

Explains the hydraulic system powering most machine movements, including the bi-energy version and its safety filter.

Travel, scissors lift

Describes how travel and scissors lift functions are performed using proportional and spool valves for progressive movement.

ELECTRICAL CIRCUIT

Details the electrical power supply for controls, engine ignition, and bi-energy pumps, including safety devices.

Load control

Explains the load sensing system that warns of overload and prevents operation beyond capacity.

Tilt control

Describes the tilt sensor's function, alarm, and safety cut-outs for preventing operation on unsafe slopes.

OPERATION

GENERAL INSTRUCTIONS

General instructions on operating the scissors-lift platform, including control panel locations and primary warnings.

SAFETY DEVICES

Explains the function of various safety devices that immobilize the machine when used beyond its performance scope.

Driving

Guidelines for driving the platform, covering ground conditions, speed, and platform position limitations.

UNLOADING - LOADING – DRIVING

Procedures for safe unloading, loading, and driving the machine, including precautions against tipping.

INSTRUCTIONS FOR PUTTING MACHINE INTO SERVICE

Instructions for initial setup, including checking for shipping damage, control panels, and fitting guardrails.

Daily operational inspection

Details essential visual checks for mechanical appearance, general conditions, hydraulics, engine, and battery before each shift.

OPERATING INSTRUCTIONS

Step-by-step guide for starting the engine and operating the machine from the ground and platform controls.

BATTERY CHARGE TESTER / HOUR-METER (BI-ENERGY)

Explains the function and indicators of the battery charge tester and hour-meter specific to bi-energy models.

USING THE ON-BOARD CHARGER (BI-ENERGY)

Instructions for safely using the on-board charger for bi-energy models, including characteristics and charging procedures.

BATTERY USE AND MAINTENANCE

Advice for optimal battery performance and maintenance, covering first use, discharging, charging, and routine upkeep.

MANUAL EXTENSIONS

Instructions on how to extend and retract the manual platform extensions and secure them for transit.

EMERGENCY PLATFORM LOWERING AND TROUBLESHOOTING

Procedures for emergency manual lowering and initial troubleshooting steps for malfunctions.

GEAR DISENGAGEMENT

Procedure for disengaging gears to allow machine towing in case of breakdown, with safety warnings.

STABILISATION

Details on the stabilization system, its controls, and critical safety functions related to ground contact.

MAINTENANCE

GENERAL RECOMMANDATIONS

General recommendations for maintenance, including considerations for harsh conditions and essential safety practices.

MAINTENANCE CHART

A comprehensive chart detailing required maintenance ingredients, specifications, and lubricants used by Haulotte.

Summary chart

A summary chart detailing maintenance operations categorized by frequency of performance.

Hydraulic oil filter

Procedure for changing the hydraulic oil filter, including locating and interpreting its clogging indicator.

Drive-wheel reducing gears

Procedure for checking and draining the drive-wheel reducing gears, requiring wheel dismounting.

Greasing the cylinder joint

Instructions for greasing the cylinder joint using lead-free grease.

Greasing the steer-wheel pivots

Instructions for greasing the steer-wheel pivots with lead-free grease.

Greasing the Slideways

Instructions for applying lead-free grease to the slideways using a spatula.

List of consumables

Lists essential consumables required for routine maintenance, such as filters and engine oil.

LOAD TESTING

Details load testing procedures including overload, functional, and stability tests to ensure machine safety and compliance.

INTERVENTION ON SCISSORS

Safety precautions and procedures for performing interventions on the scissors mechanism, emphasizing secure locking.

TROUBLESHOOTING

Platform lift system

Addresses issues with the platform lift system, including no movement, no lift, and jerky movements.

Travel system

Addresses issues with the travel system, such as no movement, or the machine running away downhill.

Steer system

Addresses issues related to the steer system, hydraulic pump noise, overheating, and erratic operation.

Hydraulic diagrams

H12SD/H15SD

Provides the hydraulic diagram with component designations for H12SD and H15SD models.

H12SDX / H15SDX

Provides the hydraulic diagram with component designations for H12SDX and H15SDX models.

H12SDE / H15SDE

Provides the hydraulic diagram with component designations for H12SDE and H15SDE models.

LABELS

COMMON LABELS

Displays common safety, warning, and operational labels found on the machine for user guidance.

LABELS SPECIFIC TO H12S

Shows specific labels related to load capacities and operating parameters relevant to H12S models.

LABELS SPECIFIC TO H15S

Shows specific labels related to load capacities and operating parameters relevant to H15S models.

LABELS SPECIFIC TO H18S

Shows specific labels related to load capacities and operating parameters relevant to H18S models.

LABELS SPECIFIC TO OPTIONS

Displays labels specific to the platform's stabilization and bi-energy options, highlighting their usage.

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