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H-1000
Haybuster H-1000 User Manual
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H-1
000
PT
O Dr
iv
en T
ub Gr
inder
Serial Number FI0363
1 & Up
Operating Instructions and Par
ts Reference
TM
P
roduct
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nforma
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2
Table of Contents
Default Chapter
7
Table of Contents
7
Part 1: Operating Instructions
11
Introduction
12
Purpose
12
Section 1: Safety
14
Safety-Alert Symbols
14
Operator - Personal Equipment
16
Machine Safety Labels
17
Thrown Objects and Operator Safety
21
Shielding
22
Personal Protection Equipment
22
Safety Review
23
Fire Prevention
25
Fire Extinguishers
26
Towing
27
Service and Maintenance
28
Section 2: Dealer Preparation
29
Assembly Required
29
Section 3: Operation
31
Pre-Operating Inspection
31
Introduction to the Machine
33
Description of the H-1000 Tub Grinder
33
Overview of Operator's Controls
33
Electronic Governor
34
Rotor
34
Screens
35
Tub
35
Slug Buster and Mill Grate
36
Conveyors, Drives & Lifting
36
Open and Closed Center Valves
36
Machine Operation
37
Tractor Set up
37
How to Hook up to Tractor
38
How to Disconnect from Tractor
38
How to Operate Machine as a Unit
38
Shutdown Procedures
40
Normal Shutdown Procedure
40
Emergency Shutdown Procedure
41
Storage
41
Preparing for Storage
41
Removing from Storage
41
Installing a Screen
41
Road Transport
43
Folding the Conveyor
43
Set up to Transport
43
Change Back to Operate
43
Parts of the Electronic Governor
44
Operation of the Electronic Governor
45
Calibration of the Electronic Governor
46
Adjusting the Tub's Rotation Speed
46
Adjusting the Conveyor Belt Tension
47
Adjusting the Conveyor Belt Tracking
48
Main Drive Belt Adjustment
49
Sizing the Tub Drive Chain
49
Electro-Hydraulic Valve Coil Test
49
Electro-Hydraulic Valve Calibration
50
Sensor Test
51
Section 4: General Maintenance
52
Lubrication
54
Hydraulic System
59
Hammermill Maintenance
60
Hammer Maintenance and Replacement
61
Section 5: Troubleshooting the H-1000 Tub Grinder
63
Troubleshooting the Electronic Governor System
63
General Troubleshooting
67
Appendix A: Warranty
68
Appendix B: H-1000 Tub Grinder Specifications
69
Appendix C: Required for Operation
70
Part 2: Parts Reference
71
Bull Wheel Frame Assembly
72
Main Frame Assembly S.n. up to Gi3756
74
Main Frame Assembly S.n. Gi3757 and up
76
Platform Assembly
78
Pressure Roller Assembly S.n. Gi4002 & up
80
Tub Drive Assembly
82
Tub Assembly (S.n. up to 4441)
84
Tub Assembly (S.n. 4541 and Up)
86
Rotor Assembly
88
Conveyor Drive Assembly S.n. up to Gi3756
90
Conveyor Drive Assembly S.n. Gi3757 and up
92
Belly Conveyor Assembly
94
Lower Discharge Conveyor Assembly
96
Upper Discharge Conveyor Assembly
98
Hydraulic Assembly
100
Hydraulic Electric Solenoid Valve
102
Hydraulic Valve - 4000128
104
Tub Drive Motor Assembly
106
Assembly
107
Assembly with Plastic Guards
108
Hydraulic Conveyor Lift Assembly S.n. up to Gi3756
110
Hydraulic Conveyor Lift Assembly S.n. Gi3757 to Gi3806
112
Hydraulic Conveyor Lift Assembly S.n. Gi3807 and up
114
Hydraulic Cylinder
116
Electronic Governor Assembly S.n. up to Gi3756
118
Wheel Assembly
120
Gear Box Assembly
122
Rear Hay Guide Assembly (Option)
124
Front Hay Guide Assembly (Option)
126
Mill Grate (Option)
128
Geyser Plate (Option)
130
Grain Grinding Hopper (Option)
132
Ear Corn Kit (Option)
134
Decals
136
Decal Locations
138
H-1000 Tub Grinder Documentation Comment Form
141
4
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Haybuster H-1000 Specifications
General
Brand
Haybuster
Model
H-1000
Category
Farm Equipment
Language
English
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