16 Boot lid - removal and refitting
1
Removal
1 Open the boot lid and disconnect the
number plate light electrical leads from their
connectors in the boot compartment wiring
harness.
2 Support the boot lid and undo and remove
the screws securing the two stays to the sides
of the boot lid.
3 Undo and remove the nuts, spring and plain
washers securing the hinges to the boot lid
and lift off the boot lid (see illustration).
Refitting
4 Refitting is the reverse sequence to
removal.
17 Boot lid lock - removal and
refitting
1
Removal
1 Open the boot lid, undo and remove the
retaining screws, and lift off the lock
assembly.
2 To remove the lock handle, undo and
remove the two nuts and washers and lift off
the handle and joint washer.
3 If it is wished to remove the lock barrel from
the handle, extract the spring clip and slide off
the flat and wavy washers from the end of the
handle.
4 Take out the small lock barrel retaining pin
and then slide out the barrel. Recover the
locking pin from the end of the handle.
Refitting
5 Reassembly and refitting of the lock is the
reverse sequence to removal. When
reassembling the lock barrel, position the
small retaining pin in the slot of the locking pin
before refitting.
18 Rear doors (Estate and Van
models) - removal and
refitting
1
Removal
1 Open both doors and disconnect the door
support stays by undoing the nut, washer and
bolt at the end of each stay.
2 Preferably have an assistant hold the door,
or place a support under it, and then bend
down the tab washer on each door hinge.
3 Undo and remove the nut, tab washer,
hinge centre bolt, and the spherical bush from
each of the door hinges in turn.
Refitting
4 Refitting is the reverse sequence to
removal.
19 Rear door lock (Estate and
Van models) - removal and
refitting
1
Removal
1 Undo and remove the screws securing the
lock to the door.
2 Disengage the lock assembly from the
handle, lift it up to release the lower stay from
its guide, lower it to release the upper stay,
and then withdraw the complete assembly.
3 Slacken the nuts securing the stays to the
lock and then unscrew the stays.
4 To remove the door handle, release the
door seal retaining clips from the hole in the
door panel.
5 Undo and remove the nuts and washers
securing the door handle to the door. Lift off
the handle and recover the joint washer.
6 To remove the lock barrel, first remove the
retaining circlip and slide off the cover, spring
washer and brass washers.
7 Withdraw the handle yoke, extract the lock
barrel retaining pin, and remove the lock
barrel and locking pin.
Refitting
8 Reassembly and refitting is the reverse
sequence to removal. When refitting the stays
note that the cranked stay is refitted to the top
with the crank to the right.
20 Tailgate (Pick-up models) -
removal and refitting
1
Removal
1 Undo and remove the number plate light
cover retaining screw and lift off the cover and
lens.
2 Detach the electrical leads from the number
plate light bulb holders and withdraw the
leads from the tailgate.
3 Support the tailgate in the open position,
then undo and remove the tailgate stays
securing screws.
4 Undo and remove the screws securing the
tailgate hinges to the tailgate and carefully lift
away the tailgate.
Refitting
5 Refitting is the reverse sequence to
removal.
21 Windscreen - removal and
refitting
3
Removal
1 Remove the wiper arms from their spindles
by using a screwdriver to ease them up, then
lift off.
2 If a self-adhesive interior mirror is fitted to
the windscreen, remove it by gently warming
the mirror base and the area of screen around
it. Use a hair dryer or rag soaked in warm
water as a heat source.
Bodywork and fittings 11•9
11
16.3 Boot lid hinge and lock assemblies
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