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Hayward H500FD User Manual

Hayward H500FD
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FOR YOUR SAFETY
WARNING: If the information in these
instructions is not followed exactly, a re or
explosion may result causing property damage,
injury, or death.
- Donotstoreorusegasolineorotheram-
mablevaporsorliquidsinthevicinityofthis
oranyotherappliance.
WHAT TO DO IF YOU SMELL GAS:
• Donottrytolightanyappliance.
• Donottouchanyelectricalswitch;donotuse
anyphoneinyourbuilding.
• Immediatelycallyourgassupplierfroma
neighborsphone.Followthegassuppliers
instructions.
• Ifyoucannotreachyourgassupplier,callthe
redepartment.
-Installationandservicemustbeperformedby
aqualiedinstaller,serviceagency,orthegas
supplier.
POOL AND SPA/HOT TUB HEATERS
H150FD, H200FD, H250FD, H300FD,
H350FD, H400FD & H500FD MODELS
OWNER’S MANUAL
FOR YOUR SAFETY
Thisproductmustbeinstalledandservicedbyauthorizedpersonnel,qualiedinpool/spa
heaterinstallation.Improperinstallationand/oroperationcancreatecarbonmonoxidegas
anduegasesthatcancauseseriousinjury,propertydamage,ordeath.
1301640701 REV G 0914
PRINTED 10/24/2011 AT 1:13 PM
U.S. PATENT NOS. 6,321,833 & 7,971,603

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Hayward H500FD Specifications

General IconGeneral
BrandHayward
ModelH500FD
CategorySwimming Pool Heater
LanguageEnglish

Summary

FOR YOUR SAFETY

General Safety Warning

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, injury, or death.

Actions for Gas Odor

WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch...

SAFETY INFORMATION

Safety Symbols and General Warnings

This is the safety-alert symbol. When you see this symbol on your equipment or in this manual, look for one of the following signal words...

Specific Safety Warnings

WARNING – To reduce risk of injury, do not permit children to use or climb on the heater... CAUTION – This heater is intended for use on permanently installed swimming pools...

NOTES TO THE ELECTRICIAN

Electrical Bonding Requirements

Use a solid copper conductor, size 8 or larger. Run a continuous wire from external bonding lug to reinforcing rod or mesh.

Suction Entrapment Hazard

WARNING - Suction Entrapment Hazard. Suction in suction outlets and/or suction outlet covers which are damaged, broken, cracked, missing, or unsecured can cause severe injury...

ADDITIONAL SAFETY WARNINGS

Suction Outlet Safety Precautions

WARNING – Failure to remove pressure test plugs and/or plugs used in winterization... WARNING - Failure to keep suction outlet components clear of debris...

Pressure and Separation Hazard Warnings

WARNING – Hazardous Pressure. Pool and spa water circulation systems operate under hazardous pressure... WARNING – Separation Hazard. Failure to follow safety and operation instructions...

Fire and Burn Hazard Warning

WARNING – Fire and burn hazard. Motors operate at high temperatures...

HOT TUB SAFETY RULES

CPSC Hot Tub Safety Guidelines

The following 'Safety Rules for Hot Tubs' recommended by the U.S. Consumer Product Safety Commission should be observed...

Understanding Hyperthermia Risks

Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above normal body temperature...

Key Definitions

DEFINITIONS: Suction Outlet. Inches of Mercury (in Hg) - A unit for measuring pressure below atmospheric...

SECTION I. GENERAL INFORMATION

Manual Introduction

This manual contains instructions for operation and the safe use of the swimming pool/spa/hot tub heaters.

Limited Warranty Summary

We warrant the pool/spa/hot tub heater to be free from defects in materials and workmanship...

SECTION II. CONSUMER OPERATION & MAINTENANCE

Maintaining Proper Water Chemistry

MAINTAINING PROPER WATER CHEMISTRY WARNING: Failure to Maintain Proper Water Chemistry May Cause Premature Heat Exchanger Damage or Failure

Water Flow Through Heater

1. WATER FLOW THROUGH HEATER Water must be flowing through the heater at the minimum rated flow rate during operation.

Pool/Spa Water Chemistry Guidelines

2. POOL/SPA WATER CHEMISTRY The chemistry balance and mineral content of swimming pool water changes daily...

HEATER OPERATION AND MAINTENANCE

Chlorinator Installation and Bypass

4. CHLORINATOR INSTALLATION Chlorinators must be installed downstream of the heater... 5. BYPASS Until water chemistry is properly balanced...

Heater Operation Overview

HEATER OPERATION: Full lighting and shutdown instructions are included on the lighting & operating instructions label...

Operational Safety Warnings

A WARNING: If you smell gas in the appliance area... ATTENTION: Do not use the heater below 40°F...

LIGHTING & OPERATING INSTRUCTIONS

Safety Before Lighting

FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly...

Step-by-Step Operation

OPERATING INSTRUCTIONS 1.STOP! Read the safety information on this label. 2. Change the "MODE" on the control panel to "STANDBY".

Turning Off Gas Supply

TO TURN OFF GAS TO APPLIANCE 1. Change the "MODE" on the control panel to "STANDBY".

TEMPERATURE ADJUSTMENT

Heater Modes and Temperature Settings

This pool heater is equipped with a digital thermostat... 3 modes of operation: 1. STANDBY: 2. SPA: 3. POOL:

User Interface Keypad

Figure 3: User interface keypad

Clearing Diagnostic Error Codes

Pressing the MODE button to cycle to STANDBY and back to SPA or POOL will clear a diagnostic error code.

TEMPERATURE CONTROL & MAINTENANCE

Temperature Lock-Out Feature

The digital thermostat in this pool heater allows the user to lock the maximum temperature setting allowed.

Fahrenheit vs. Celsius Display

The temperature can be displayed in Fahrenheit or Celsius. TO change the display, use the “MODE” button...

Winterization Procedure

In moderate climates, the heater can continue to operate during short-term cold spells. Do not use the heater to maintain the water temperature...

Spring Start-Up Procedure

SPRING START-UP CONSULT A PROFESSIONAL: 1. Inspect and clean the heater...

ERROR CODES

Heater Error Code Explanations

Figure 4 lists the error codes that may be displayed on the heater display board. Contact a qualified service company for assistance.

ERROR CODES CONTINUED

Additional Error Code Explanations

Figure 4: ERROR CODES (continued)

CERTIFICATE OF LIMITED WARRANTY

Warranty Terms and Coverage

TERMS AND COVERAGE: We warrant our pool heater to be free from defects in workmanship and materials under normal use and service.

Limitations and Exceptions

LIMITATION ON IMPLIED WARRANTIES: WE ARE NOT LIABLE FOR ANY CONSEQUENTIAL DAMAGES... CONDITIONS AND EXCEPTIONS: This warranty applies only to the pool/spa at its original place of installation...

WARRANTY DETAILS

Warranty Exclusions and Liability

Leakage caused substantially or contributed to by corrosive pool water... IN NO CASE ARE WE TO BE HELD LIABLE FOR DAMAGE... LIMITATION ON LIABILITY:

How to Claim Warranty

HOW TO CLAIM UNDER THIS WARRANTY: The original owner, upon discovering the defect, must present the attached completed warranty claim card...

FINAL SAFETY REVIEW

Gas Leak Safety Reminder

QUE FAIRE SI L'ON SENT UNE ODEUR DE GAZ : Ne pas essayer d'allumer d'appareil électrique. Ne pas toucher aux interrupteurs électriques...

Flammable Material Safety

Ne pas remiser ou utiliser de l'essence ou autres vapeurs ou liquides inflammables près de cet appareil électrique ou de tout autre.

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