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Hayward HCC 4000 User Manual

Hayward HCC 4000
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USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
Hayward Pool Products
620 Division Street, Elizabeth NJ 07207
www.hayward.com
HCC 4000
Water Quality Controller
Owners Manual
092434 RevA
HCC4000
Contents
Introduction............................................2
Installation..............................................4
Pool Chemistry........................................7
Conguration..........................................7
System Maintenance.............................25
Network Communications.....................26
Troubleshooting....................................30
Warranty...............................................35
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Hayward HCC 4000 Specifications

General IconGeneral
CategoryController
ManufacturerHayward
ModelHCC 4000
DisplayLCD
Maximum Load40A
Number of Relays4
Enclosure RatingNEMA 3R
FeaturesProgrammable
ConnectivityWireless, wired options
Voltage120/240V
CompatibilityCompatible with Hayward pool products
Dimensions12.5" H x 9.5" W x 4.5" D

Summary

IMPORTANT SAFETY INSTRUCTIONS

Introduction

What's Included

Description

Details the components incorporated in the HCC 4000 wireless water quality control system.

Installation

Installation Procedure

Step-by-step instructions for the proper installation of the HCC 4000 flow cell.

Pool Chemistry

Configuration

Overview and Basic Settings

General overview, normal operation display, brightness, and core pH/ORP setpoint and feed mode configurations.

Calibration and Readings

Procedures for calibrating pH and PPM, and viewing average daily readings for water quality.

Advanced Configuration Options

Detailed settings for pH/ORP control modes, priority, interlocks, mixing times, and alarm configurations.

Sensor and System Configuration

Configuration for sensor inputs, digital flow, auxiliary outputs, system information, and factory defaults.

System Maintenance

Controller Package Maintenance

Information on the maintenance-free nature of the HCC 4000 controller unit and cleaning.

Water Maintenance Guidelines

Guidelines for testing and adjusting water chemistry, and maintaining pH stability.

Precision Calibration

Details on the controller's accuracy and preference for calibrating pH with commercial solutions.

Sensor Maintenance

Instructions for cleaning sensors to ensure proper function and prevent contamination.

Sensor Replacement

Guidance on when and how to replace pH and ORP sensors for optimal performance.

Sensor Storage

Procedures for properly storing sensors to prevent drying or damage.

Network Communications

Controller Storage and Winterization

Recommendations for storing the controller unit and preparing it for winter.

Wireless Communication Methods

Information on activating and configuring Cell, Satellite, and WIFI networks.

Testing Network Coverage

Method for testing network coverage using the HCC 4000's transmit data button.

Troubleshooting

pH Level Issues

Diagnosing and resolving issues related to pH levels being too high or too low.

pH Feed and Alarm Issues

Troubleshooting pH overfeed timeouts, tank low alarms, and related feeder issues.

ORP Measurement and Feed Issues

Understanding ORP, troubleshooting overfeed timeouts, and tank low alarms.

Flow and Service Issues

Resolving 'No Flow' conditions and understanding service request and key insertion logging.

Technical Specifications

Enclosure, Display, and Flowcell

Details on controller enclosure, display, flame resistance, flowcell, and sensor inputs.

Outputs, Communications, and Safety

Specifications for controller outputs, communications, safety systems, and optional equipment.

Warranty

Warranty Terms and Conditions

Details of the limited warranty for the HCC 4000 controller and its accessories.

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