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Hayward HDF400 User Manual

Hayward HDF400
44 pages
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1ONLYUSEGENUINEHAYWARDREPLACEMENTPARTS
51300803801REVB
SAVE THESE
INSTRUCTIONS
FOR YOUR SAFETY
WARNING: If the information in these instructions is
not followed exactly, a fire or explosion may result caus-
ing property damage, injury, or death.
FOR YOUR SAFETY:
This product must be installed and serviced by au-
thorized personnel, qualified in pool/spa heater in-
stallation. Improper installation and/or operation
can create carbon monoxide gas and flue gases
that can cause serious injury, property damage, or
death.
 Do not store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other
appliance.
WHAT TO DO IF YOU SMELL GAS:
 Do not try to light any appliance.
 Do not touch any electrical switch; do not use any
phone in your building.
 Immediately call your gas supplier from a neigh-
bor’s phone. Follow the gas supplier’s instruc-
tions. If you cannot reach your gas supplier, call
the fire department.
 Installation and service must be performed by a
qualified installer, service agency or the gas sup-
plier.
CONTENTS Pg
GETTING STARTED 2
INSTALLATION 11
LOCATING THE HEATER 12
GAS CONVERSION PROCEDURE 15
ALTITUDE OF INSTALLATION 16
AIR SUPPLY 16
FLUE GAS VENTING 18
GAS SUPPLY 22
WATER PIPING 23
ELECTRICAL CONNECTIONS 25
CHECK-OUT & START-UP 29
CONTROL SETUP 29
GAS TESTING 31
WATER PRESSURE SWITCH SETUP 34
MAINTENANCE & SERVICE 35
WATER CHEMISTRY 35
WINTERIZATION 36
SPRING START-UP 35
TROUBLESHOOTING 41
SERVICE PARTS 44
IN GROUND POOL/SPA GAS HEATERS
INSTALLATION & OPERATIONS MANUAL

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Questions and Answers:

Hayward HDF400 Specifications

General IconGeneral
ModelHDF400
CategoryGas Heater
BTU Input400, 000 BTU
Fuel TypeNatural Gas or Propane
Heat ExchangerCupro-Nickel
Efficiency84%
Ignition SystemElectronic
Warranty1 year

Summary

FOR YOUR SAFETY

SAFETY INFORMATION

INSTALLATION

LOCATING THE HEATER

OUTDOOR AND INDOOR INSTALLATION AND SERVICE CLEARANCES

Specifies required clearances from combustible materials and for service access.

GAS CONVERSION PROCEDURE

TO INSTALL PROPANE FUEL/AIR MIXER

Step-by-step guide for replacing the natural gas mixer with an LP mixer.

ELECTRICAL CONNECTIONS

CHECK-OUT & START-UP

CONTROL SETUP

How to select desired temperature and modes (Standby, Pool, Spa) using the digital thermostat.

USER PANEL AND KEYPAD INPUTS

Explanation of user interface elements and input procedures for the control panel.

NORMAL OPERATION FOR POOL & SPA MODES

Description of the heater's ignition sequence and normal heating cycle operation.

FAILURE TO LIGHT – RETRY

Describes the retry sequence for ignition attempts and lockout conditions.

LOSS OF FLAME – RECYCLE

Explains the heater's response and retry sequence when flame is lost.

GAS TESTING

GAS LINE TESTING

Procedures for leak testing the gas supply line and connections using a soap solution.

GAS PRESSURE TESTING

Explains gas pressure requirements and conditions for proper burner operation.

GAS PRESSURE TEST PROCEDURE

Step-by-step guide for measuring and adjusting gas inlet and manifold pressures.

WATER PRESSURE SWITCH TEST / ADJUSTMENT PROCEDURE

MAINTENANCE AND SERVICE

WATER CHEMISTRY

Importance of proper water chemistry to prevent heat exchanger damage.

COMPONENT SERVICE

FUEL/AIR MIXER REPLACEMENT

Instructions for replacing the fuel/air mixer for gas conversion or maintenance.

TROUBLESHOOTING

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