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Hayward 150 - User Manual

Hayward 150
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USE ONLY GENUINE REPLACEMENT PARTS 1
51300004201B
IN GROUND POOL/SPA GAS HEATERS
INSTALLATION & OPERATIONS MANUAL
FOR YOUR SAFETY:
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, injury, or death.
Do not store or use gasoline or other
flammable vapors or liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions. If you cannot reach your gas
supplier, call the fire department.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This product must be installed and serviced by
authorized personnel, qualified in pool/spa heater
installation. Improper installation and/or operation
can create carbon monoxide gas and flue gases
that can cause serious injury, property damage,
or death.
SAVE THESE
INSTRUCTIONS
CONTENTS Pg
GETTING STARTED 2
INSTALLATION 10
LOCATING THE HEATER 11
ALTITUDE OF INSTALLATION 13
AIR SUPPLY 14
FLUE GAS VENTING 15
GAS SUPPLY 19
WATER PIPING 21
ELECTRICAL CONNECTIONS 24
CHECK-OUT & START-UP 25
CONTROL SETUP 26
GAS TESTING 28
WATER TESTING 31
MAINTENANCE & SERVICE 31
WATER CHEMISTRY 31
WINTERIZATION 32
COMPONENT SERVICE 32
TROUBLESHOOTING 39
PARTS 49

Questions and Answers

  • U
    ufryeJul 31, 2025
    What to do if my Hayward 150 Gas Heater displays 'LO' with a Temp. Limit Switch Fault?
    • B
      Brenda BrooksJul 31, 2025
      The 'LO' code on your Hayward Gas Heater, accompanied by a Temp. Limit Switch Fault, can often be resolved by checking the temperature limit switch wiring. Ensure the wire harness terminals are securely fastened to the spade terminals on the temperature limit switches. If the wiring is secure, but the issue persists, remove the wire leads from the limit switch and use jumper leads to operate the heater. Measure continuity across the limit switches. If closed, the 'LO' code is not caused by a temperature limit switch fault. If open, replace the temperature limit switch. Also, verify that the water flow rate to the heater is above the minimum required.
  • A
    Amanda CoffeyAug 4, 2025
    What to do if my Hayward Gas Heater displays 'LO' with a Water Pressure Switch Fault?
    • B
      bryanmillerAug 4, 2025
      The 'LO' code on your Hayward Gas Heater, when accompanied by a Water Pressure Switch Fault, is a normal display when the pump is off. Turn the pump on to see if the 'LO' code clears. If the code persists, verify that the water flow rate to the heater is above the minimum required. Also, inspect the water pressure switch wiring, ensuring the wire harness terminals are securely fastened to the spade terminals on the water pressure switch. If the heater is above or below water level, adjust the water pressure switch setting as presented in the manual. If the 'LO' code still does not clear, replace the water pressure switch.
  • A
    April MitchellAug 9, 2025
    What to do if my Hayward 150 Gas Heater displays 'LO' with a Vent Pressure Switch Fault?
    • K
      karla97Aug 9, 2025
      If your Hayward Gas Heater displays 'LO' with a Vent Pressure Switch Fault, start by inspecting the vent pressure switch wiring. Make sure the wire harness terminals are securely fastened to the spade terminals on the vent pressure switch. If the wiring is secure, remove the wire leads from the vent pressure switch and use jumper leads. Operate the heater and measure continuity across the vent pressure switch. If it's closed, the 'LO' code isn't due to a vent pressure switch fault. If it's open, ensure that the flue isn't blocked or restricted. Also, verify the heat exchanger and burners are not blocked. If the issue remains, replace the vent pressure switch.
  • F
    fmccarthyAug 17, 2025
    What does 'AC' displayed on Hayward 150 mean?
    • E
      Elizabeth WaltonAug 17, 2025
      If your Hayward Gas Heater displays the 'AC' code indicating an Air switch circuit closed error, disconnect the blower plug from the ignition control board. With the heater off, measure continuity across pins 1 and 2 of the receptacle on the ignition control board. If the circuit is closed, the ignition control board relay is defective, and you should replace the ignition control board. If the relay is OK, replace the blower vacuum switch.
  • H
    hillhollyOct 26, 2025
    Why won't my Hayward Gas Heater power on and shows no code?
    • J
      Jennifer OliverOct 26, 2025
      If your Hayward Gas Heater won't power up and shows no code, start by disconnecting the plug from the P5 connector on the Fuse Board and measure for 24VAC between the pins of the receptacle on the Fuse Board. Reconnect the plug. Then, disconnect the plug from P6 of the Fuse Board and measure for 120VAC between pin 3 and 5 of the receptacle on the Fuse Board. Reconnect the plug. If this is OK, proceed to the section titled ‘‘Low voltage circuit fault’’. Otherwise, proceed to step 2. Measure for field supply voltage across terminals of TB1 terminal block on Fuse Board. If OK, proceed to step 3. Inspect Fuse Board wiring. Ensure all plugs are securely fastened to Fuse Board. If OK, proceed to step 4. Remove FC1 and FC2 fuses from fuse holder. Measure continuity across fuse. If fuses are open,...
  • V
    Victoria WallaceNov 12, 2025
    What does it mean when my Hayward 150 Gas Heater displays 'LO' with Exhaust Gas Temp. Limit Fault?
    • V
      Veronica JonesNov 12, 2025
      If your Hayward Gas Heater displays 'LO' along with an Exhaust Gas Temp. Limit Fault, begin by inspecting the temperature limit switch wiring. Ensure the wire harness terminals are securely fastened to the spade terminals on the temperature limit switch located in the flue collector panel above the center of the header. If the wiring is secure, remove the wire leads from the limit switch and measure continuity across the limit switch contacts. If closed, the 'LO' code is not caused by an exhaust gas temperature limit switch fault. If open, this is generally due to low water flow, poor water chemistry, or other factors. Correct issues with water flow through the heater and water chemistry and then replace the heat exchanger and exhaust gas temperature limit. Continuing to run the heater aft...
  • D
    David MoraNov 21, 2025
    What does it mean when my Hayward 150 displays 'No code displayed Low voltage circuit fault'?
    • K
      Katrina JohnsonNov 21, 2025
      If your Hayward Gas Heater displays 'No code displayed Low voltage circuit fault', disconnect the plug from the P5 connector from the Fuse Board and measure for 24VAC across the pins. Reconnect the plug. If this is OK, proceed to step 2. Otherwise, proceed to step 5. Inspect the ignition control board wiring, ensuring all plugs are securely fastened. If everything is OK, proceed to step 3. Verify 24VAC across the R and C terminals on the ignition control board. If not OK, replace the harness. If it is OK, proceed to step 4. Remove the F1 fuse from the fuse holder and measure continuity across the fuse. If it's OK, replace the ignition control board. If the fuse is open, proceed to the section titled ‘‘Open FC3 or FC1 Fuses’’. If OK, reinstall fuse and proceed to step 6. Disconnect plug fro...

Summary

INITIAL SAFETY GUIDANCE

PLEASE READ BEFORE PROCEEDING

Basic safety precautions should always be followed, including signal words and alerts.

SAFETY INFORMATION

Suction Entrapment Hazard

Warning on suction outlet hazards and entrapment.

HAZARDOUS CONDITIONS

Hazardous Pressure Warning

Warning on system pressure during operation and servicing.

Electrical Shock Hazard

Warning on electrical hazards and necessary precautions.

HEALTH RISKS

Hyperthermia Risk Warning

Warning about dangers of prolonged immersion in hot water.

INSTALLATION PROCEDURE

EQUIPMENT INSPECTION

Inspect heater carton for damage upon receipt.

UNCARTING THE HEATER

Step-by-step instructions to remove shipping carton.

HEATER LOCATION AND CLEARANCES

LOCATING THE HEATER GUIDELINES

Guidelines for selecting a suitable heater location.

CLEARANCES FOR INSTALLATION

Maintain required clearances from combustibles and for service.

ALTITUDE OF INSTALLATION

High-Altitude Conversion Procedure

Procedure for selecting appropriate conversion kits based on altitude.

GAS SUPPLY REQUIREMENTS

GAS SUPPLY AND PIPING SIZING

WATER PIPING INSTALLATION

ELECTRICAL CONNECTIONS

GENERAL ELECTRICAL SPECIFICATIONS

Electrical requirements, voltage conversion, and wiring standards.

CHECK-OUT AND START-UP

REMOTE CONTROL CONNECTION

Connecting 2-wire or 3-wire remote controls for thermostat or mode selection.

CONTROL SETUP AND OPERATION

OPERATING MODES EXPLAINED

Description of STANDBY, SPA, POOL, and BYPASS operating modes.

USER PANEL AND KEYPAD OPERATION

Explanation of user interface for controlling the heater.

HEATER OPERATION MODES

POOL AND SPA MODES OPERATION

How the heater functions in POOL and SPA modes to maintain temperature.

TEMPERATURE SETTING ADJUSTMENT

How to adjust and lock maximum temperature settings for POOL and SPA.

GAS TESTING PROCEDURES

GAS LINE LEAK TESTING

Leak testing the appliance and gas connection before operation.

GAS PRESSURE TESTING

Verifying gas pressure requirements for proper burner operation.

LIGHTING AND OPERATING INSTRUCTIONS

HEATER LIGHTING STEPS

Step-by-step guide for lighting and operating the heater.

GAS PRESSURE TEST PROCEDURE

WATER TESTING AND ADJUSTMENT

MAINTENANCE AND SERVICE

WATER CHEMISTRY MANAGEMENT

WATER CHEMISTRY GUIDELINES

Maintaining proper water chemistry to prevent heat exchanger damage.

COMPONENT SERVICE

HEATER SERVICE PROCEDURES

HEAT EXCHANGER INSPECTION AND CLEANING

Procedure for inspecting and cleaning the heat exchanger.

BURNER INSPECTION AND CLEANING

Procedure for inspecting and cleaning the main burners.

COMPONENT REPLACEMENT (GAS & IGNITION)

COMPONENT REPLACEMENT (AIR & VENT)

COMPONENT REPLACEMENT (SENSORS & VALVES)

COMPONENT REPLACEMENT (BLOWER)

TROUBLESHOOTING GUIDE

TROUBLESHOOTING LOOKUP CHART

Heater Will Not Power Up Diagnosis

Steps to diagnose and resolve issues when the heater does not power up.

Low Voltage Circuit Fault Diagnosis

Steps to diagnose and resolve low voltage circuit faults.

TROUBLESHOOTING LOOKUP CHART (cont.)

Hayward 150 Specifications

General IconGeneral
BTU Input150, 000 BTU
Fuel TypeNatural Gas or Propane
Weight120 lbs
Heat ExchangerCupro-Nickel
ModelH150FDN (Natural Gas) / H150FDP (Propane)

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