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HBK U3 User Manual

HBK U3
76 pages
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U3
ENGLISH DEUTSCH FRANÇAIS
Mounting Instructions
Montageanleitung
Notice de montage

Table of Contents

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HBK U3 Specifications

General IconGeneral
BrandHBK
ModelU3
CategoryIndustrial Equipment
LanguageEnglish

Summary

Safety Instructions

Use in Accordance with Regulations

Operate the force transducer strictly as described in the mounting instructions and relevant safety regulations.

General Dangers from Non-Compliance

Potential hazards arising from inappropriate installation or operation by untrained personnel.

Residual Dangers in Force Measurement

Minimize residual dangers by addressing safety engineering considerations in force measurement techniques.

Markings Used

Document Markings and Symbols

Explanation of document markings for safety warnings, important information, and tips.

Product Symbols and Waste Disposal

Information on statutory marking requirements for product symbols and waste disposal.

Scope of Supply

Included Components

Lists the U3 force transducer, mounting instructions, and test report as part of the scope of supply.

Optional Accessories

Details accessories like adapters and knuckle eyes for mounting, along with their order numbers.

Application Information

Suitability and Handling Precautions

Force transducer suitable for tensile/compressive forces; requires careful handling to prevent damage.

Structure and Mode of Operation

Measuring Element Description

The measuring element is a stainless steel spring with strain gauges arranged to detect forces.

Housing Description and Protection

The housing has a thin base, requiring protection against mechanical damage and careful handling.

Conditions on Site

Ambient Temperature Considerations

Maintaining the nominal temperature range is crucial for optimal measurement results and accuracy.

Moisture and Deposits Prevention

Avoid extreme humidity and prevent dust/dirt accumulation to maintain transducer performance.

Mechanical Installation

Important Installation Measures

Handle with care, avoid overload, and protect against welding currents during installation.

General Installation Guidelines

Ensure force direction is optimal, minimize moments, and understand transverse force capacity.

Installation for Tensile/Compressive Loading

Mount directly for axial forces, ensuring no axial play; pre-stress for dynamic sustained loads.

Installation Without Adapter

Screw directly onto structural elements for axial forces in tensile and compressive directions.

Installation with Adapter and Knuckle Eye

Mount with an adapter and knuckle eye for tensile loading, preventing torsional moments.

Attaching the Knuckle Eye

Screw the correct adapter and knuckle eye into the adapter until it stops.

Aligning and Loading the Knuckle Eye

Unscrew knuckle eye, align it, and load with nominal load before final tightening.

Tightening the Lock Nut

Secure the knuckle eye assembly by tightening the lock nut using the adapter's flat.

Installation with Two Knuckle Eyes

Details the process of mounting the transducer using two knuckle eyes for tensile loading.

Attaching Knuckle Eye for Two-Eye Mount

Screw the correct adapter and knuckle eye into the adapter, then align and secure.

Notes on Two Knuckle Eye Mounting

Ensure correct shaft diameter and fitting size for proper mounting with knuckle eyes.

Shaft Diameter Requirements

Select the shaft diameter as recommended to prevent bearing damage and knuckle eye breakage.

Distance Between Knuckle Eye and Shaft Bearing

Maintain correct play between knuckle eye and shaft bearing to prevent deformation and damage.

Play Between Knuckle Eye and Bearing

Apply rules of thumb and recommendations to determine the correct play for optimal performance.

Electrical Connection

Instructions for Cabling

Use shielded cables, maintain distance from power lines, and ensure proper grounding and shielding.

Connecting to Terminals and Connectors

Steps for accessing the cable screen, attaching it to the housing frame, and to the connector.

Specifications (VDI/VDE2638)

U3 Force Transducer Technical Data

Presents key specifications including nominal force, accuracy class, sensitivity, and environmental effects.

Dimensions

Dimensions for U3 (0.5-20 kN)

Provides dimensional drawings and a table for U3 transducers with capacities from 0.5 to 20 kN.

Dimensions for U3 (50-100 kN)

Provides dimensional drawings and a table for U3 transducers with capacities of 50 and 100 kN.

Adapter Dimensions

Details dimensions for the adapter accessory, including tables for various force ranges and weights.

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