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Heat Controller R-410A User Manual

Heat Controller R-410A
32 pages
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Heat Controller, Inc. 1900 Wellworth Ave. Jackson, MI 49203 (517)787-2100 www.heatcontroller.com
INSTALLATION, OPERATION
& MAINTENANCE MANUAL
R-410A Water-to-Water Series:
HWW Water-Source Heat Pumps

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Heat Controller R-410A Specifications

General IconGeneral
BrandHeat Controller
ModelR-410A
CategoryDehumidifier
LanguageEnglish

Summary

HWW Model Identification and Features

HWW Model Structure Code

Details the alphanumeric coding system for identifying HWW heat pump models.

Basic Unit Components and Operation

Describes the cabinet, controls, refrigerant circuit, and other key components of the HWW unit.

General Information and Safety Precautions

Understanding Safety Alerts

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE symbols used in the manual.

General Information and Safety Precautions

Equipment Inspection and Storage

Guidelines for inspecting equipment upon delivery and proper storage methods.

Unit Protection and Pre-Installation Steps

Covers protecting the unit from damage and initial site preparation before installation.

Unit Physical Data Specifications

Unit Dimensional Data and Connections

Unit Installation and Piping Guidelines

HWW Unit Location Requirements

Specifies indoor installation requirements and necessary service clearances for HWW units.

Supply and Return Piping Installation

Outlines best practices for installing water supply and return piping, including valve and strainer placement.

Unit Installation and Piping Guidelines

Load Plumbing Installation Considerations

Provides guidelines for load plumbing based on temperature variations and specific applications.

Water-Loop Heat Pump Application Details

Low Water Temperature Cutout Settings

Explains how to configure low water temperature cutouts, especially when using antifreeze.

Ground-Water Heat Pump Applications

Water Quality Guidelines and Corrosion Prevention

Details water quality parameters, scaling potential, and methods to prevent corrosion.

Erosion and Clogging Control Measures

Addresses managing particulate size and velocity to prevent erosion and clogging in ground water systems.

Ground-Water Heat Pump Applications

Expansion Tank and Pump Requirements

Guides on selecting and sizing expansion tanks and pumps for ground water systems.

Water Control Valve and Flow Regulation Methods

Describes the function and selection of water control valves and flow regulation techniques.

Ground-Loop Heat Pump Applications

Ground-Loop Pre-Installation and Piping

Covers site preparation, utility identification, and installation of ground loop piping.

Antifreeze Requirements and Temperature Settings

Discusses antifreeze selection, concentration, and low temperature cutout settings for ground loops.

Electrical - Line Voltage Wiring

General Line Voltage Wiring Practices

Emphasizes compliance with electrical codes and proper connection techniques for line voltage.

HWW Power Connection and Voltage Operation

Explains how to connect incoming line voltage and switch between 208V and 230V operation.

HWW Electrical Data and Fuse Requirements

Presents electrical data tables for different models, including voltage, current, and fuse/breaker ratings.

Electrical - Accessories and Controls Wiring

Accessory Connection Terminals

Describes how to use the CXM terminal strip for connecting 24VAC accessories to the unit.

Electrical - Line Voltage Field Wiring Diagrams

Electrical - Low Voltage Wiring

Thermostat and CXM Board Connection Diagrams

Illustrates low voltage wiring for thermostats and CXM control boards for different HWW models.

Configuring Low Water Temperature Cutouts

Explains how to adjust low water temperature cutout settings using jumpers on the CXM board.

Wiring Diagram - HWW120 Three Phase Units

Wiring Diagram - HWW036-060 Single Phase Units

CXM Control System Operation and Configuration

CXM Control Field Selectable Inputs

Details test mode, retry mode, and how to configure inputs for optimal system performance.

CXM Control Configuration Options

Covers setting temperature limits, alarm relay functions, and DIP switch selections for system setup.

CXM Control Safety Features and Monitoring

Compressor Protection and Fault Handling

Details anti-short cycle, random start, fault retry, and lockout modes to protect the compressor.

System Pressure and Temperature Safeties

Covers high/low pressure switches and water coil low temperature limits that prevent damage.

Electrical and Performance Monitoring Safeties

Explains over/under voltage shutdowns and the UPS warning feature for system monitoring.

CXM Control Safeties and Unit Commissioning

UPS Warnings and Thermistor Safety Checks

Addresses UPS warnings and how to detect swapped FP1/FP2 thermistors.

CXM Control Diagnostics and Start-Up

Explains how to use CXM diagnostics and the process for initial unit start-up.

Unit Commissioning and Operating Conditions

Outlines environmental requirements and operating parameters suitable for initial unit commissioning.

Piping System Cleaning and Flushing Procedures

Unit and System Checkout Procedures

Unit Checkout Checklist

Details critical checks for valves, wiring, transformer, water flow, and controls at the unit level.

System Checkout Checklist

Covers comprehensive checks for system water quality, flushing, cooling tower/boiler, and strainers.

Unit Start-Up Procedures and Checks

Operating Pressures - Cooling Mode

Operating Pressures - Heating Mode

Preventative Maintenance Guidelines

Heat Exchanger Maintenance

Details maintenance procedures for heat exchangers, considering water quality and loop type.

Compressor, Cabinet, and Refrigerant System Care

Covers annual checks for compressors, cabinet cleaning, and maintaining refrigerant system integrity.

Refrigeration Troubleshooting Form

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