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Heat Surge X5C User Manual

Heat Surge X5C
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Heat Surge Model X5C Fire Place Insert Service Manual
Applies to all units w/30000208 circuit board
HEAT SURGE
8000 FREEDOM AVE, N. CANTON, OH 44720
330-244-8161 WWW.HEATSURGE.COM
©2012 HS M4417A BR16597R-1
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Heat Surge X5C Specifications

General IconGeneral
ModelX5C
TypeElectric Fireplace
Heating AreaUp to 1000 sq ft
Voltage120V
Wattage1500W
Remote ControlYes
FinishBlack
Heating TechnologyInfrared Quartz
BTU5200 BTU
Safety FeaturesOverheat protection
Adjustable ThermostatYes

Summary

Preface

Servicing Tools Required

Lists essential tools for authorized technicians to perform service safely.

Product Specifications

Model X5C Electric Fireplace Insert Details

Provides key specifications including power, components, and physical dimensions.

Front Grill and Top Cover Removal

Front Grill Removal Procedure

Step-by-step guide to detach the front grill using mounting screws.

Top Cover Removal Procedure

Instructions for removing the top cover, disconnecting cables, and handling safely.

Incoming Power and Control Board

Incoming Power and Protection Systems

Explains power input, circuit breaker, tip switch, and grounding.

Main Control Board Power Terminals

Identifies AC-L3, AC-N4, and other power terminals on the main control board.

Lamp Components and Replacement

Candelabra Bulb Replacement

Details lamp specifications and the process for replacing bulbs in the bottom panel.

Lamp Troubleshooting Guide

Checking Lamp Connections and Voltage

Steps to diagnose lamp issues by checking plugs and voltage at the control board.

Flame Lamps Diagnostic Flowchart

A visual guide for troubleshooting non-functioning flame lamps.

Flame Tube Assembly

Inspecting Flame Tube Mounting and Rotation

Procedures for checking flame tube jams, fasteners, and bracket integrity.

Flame Tube Motor Checks

Details on the flame tube motor's power, connection, and specifications.

Flame Tube Troubleshooting

Motor Plug and Voltage Verification

How to test the flame tube motor plug and power supply voltage.

Flame Tube Rotation Diagnostic Flowchart

A flowchart for troubleshooting issues with the flame tube's rotation.

Blower Assembly Service

Blower Operation and Sticky Blower Diagnosis

Testing blower function and identifying a sticky blower motor.

Blower Motor Power Supply Test

Verifying 120VAC supply to the blower motor terminals on the control board.

Dual Element Heater Wiring

Heating Element Terminal Connections

Explains how heating elements connect to the 750W terminals on the main board.

Fusible Link Terminal Connections

Details the connection of fusible link leads to AC-L1 and AC-L2 terminals.

Blower and Heater Assembly Removal

Removing Blower/Heater Assembly

Steps to detach the blower/heater assembly and the dual element heater.

Blower Operational Troubleshooting Flowchart

A flowchart for diagnosing and resolving blower performance issues.

Dual Element Heater & Fusible Link

Low Heat Output Testing

Procedure to test low heat and check 120VAC at the fusible link.

Fusible Link Functionality Test

Guides for testing the fusible link and checking voltage at the control board.

Dual Element Heater Replacement

High Heat Output Testing

Procedure to test high heat and check 120VAC at the control board terminals.

Replacing the Dual Element Heater

Steps to remove the dual element heater and install a new one.

Low Heat Troubleshooting Flow Chart

High Heat Troubleshooting Flow Chart

Touch Pad Control System

Touch Pad Functionality Diagnosis

Testing the touch pad for responsiveness and checking ribbon cable connections.

Main Control Board Component Connections

Identifying plug locations for thermocouple, temp pot, remote sensor, and touch pad.

Temperature Control Components

Temperature Pot Operation and Connection

Testing the temperature pot and ensuring its connection to the main control board.

Temperature Sensor Integrity Check

Verifying the temperature sensor's connection and proper function.

Remote Control System

Remote Control Operation and Battery Check

Instructions for using the remote and checking battery orientation.

Remote Control Sensor Verification

Checking the remote sensor plug and its physical placement behind the flame screen.

Log Set Removal and Replacement

Front Glass Frame Removal

Steps to remove the front glass frame held by screws.

Log Set Removal Procedure

How to remove rubber plugs and screws to detach the log set.

Electrical System Drawing

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