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Heatmor 400 DCSS - User Manual

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Outdoor Furnaces
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Table of Contents

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Summary

Notice to the Reader

Chapter 1 Heatmor Stainless Steel Outdoor Furnace Models

Chapter 2 Residential Furnace Specifications

Chapter 3 Front Cut-Away View of Heatmor Outdoor Furnace

Furnace Parts List

Firebox Components

Lists components of the furnace's firebox.

Water Jacket Components

Lists components related to the furnace's water jacket.

Air Supply Components

Lists components of the furnace's air supply system.

Chimney and Top Flue Components

Lists components for the chimney and flue system.

Ash Management Components

Lists components for ash management and removal.

Bladder Assembly Components

Lists components of the furnace's bladder assembly.

Thermometer Components

Lists components related to temperature measurement.

Electrical Components

Lists electrical components of the furnace.

Housing Components

Lists external housing components of the furnace.

Optional Internal Coil

Lists optional internal coil components.

Lift Hook Components

Lists components related to lifting the furnace.

Chapter 4 Rear Cut-Away View of Heatmor Outdoor Furnace

Chapter 5 Minimum Clearance Separation Specifications

Chapter 6 Warnings and Precautions

Installation Warnings

Cautions and guidelines for furnace installation procedures.

Electrical Warnings

Safety precautions for electrical connections and operation.

Other Precautions

General safety advice and operational considerations.

Chapter 7 A Model 100 Pad Specifications

Chapter 7 B Model 200 Pad Specifications

Chapter 7 C Model 400 Pad Specifications

Chapter 8 Installation of the Heatmor Furnace

Installation Principles

Core principles for installing the HEATMOR furnace correctly.

Equipment Required for Installation

Lists necessary tools and equipment for installation.

Placing Furnace on Concrete Base

Steps for positioning the furnace on its base.

Caulking Around Firebox Base

Instructions for sealing the firebox base.

Caulking Around Outside Perimeter

Guidance on sealing the furnace's outer perimeter.

Initial Water Filling Procedure

Step-by-step guide to fill the furnace with water initially.

Maintaining Correct Water Level

Procedures for ensuring proper water levels in the system.

Low Water Condition Troubleshooting

Steps to address low water levels in the furnace.

Sand Type and Installation

Guidance on selecting and installing sand in the furnace base.

Chapter 9 Safe Furnace Operation Guidelines

General Operation Safety

Essential safety rules for operating the furnace.

Mechanical Safety Warnings

Warnings related to mechanical hazards during operation.

First Time Lighting Procedure

Step-by-step guide for lighting the furnace for the first time.

Understanding Dew Point

Explanation of dew point phenomenon inside the firebox.

Fuel Loading and Types

Guidance on loading wood and approved fuel types.

Combustion and Efficiency

Explains combustion stages, efficiency, and fuel properties.

Fuel Handling and Storage

Best practices for handling and storing wood and coal.

Chapter 10 Water

Water Quality Guidelines

Recommended water qualities for furnace operation.

Water Level Maintenance

How to check and maintain the correct water level.

System Water Removal and Replacement

Procedures for draining and refilling the system water.

Freeze Protection

Freeze Protection Principles

Understanding how to protect the system from freezing.

Adding Freeze Protection Products

Steps for adding freeze protection products to the system.

Chapter 11 Bladder Assembly

Bladder Assembly Principles

General principles of the bladder assembly.

Bladder Operation

How the bladder functions during normal operation.

Filling the Bladder with Water

Step-by-step guide to fill the bladder.

Bladder Maintenance

How to maintain the bladder for proper function.

Bladder Removal and Replacement

Procedures for removing and replacing the bladder.

Bladder Gate Valve and Hose

Principles, maintenance, and replacement of the valve/hose.

Chapter 12 Water Jacket

Water Jacket Principles

How the water jacket absorbs and transfers heat.

Water Jacket Maintenance

Maintenance of the water jacket.

Supply and Return Line Connectors

Principles for connecting supply and return lines.

Relief Vent Pipe and Pop Off Ball

Principles of the vent pipe and weighted pop off ball.

Chapter 13 Firebox and Other Components

Firebox Principles and Operation

Principles, operation, and maintenance of the firebox.

Firebox Door Principles and Maintenance

Principles, maintenance, and removal/replacement of the firebox door.

Firebox Door Hinge and Latch

Function and maintenance of door hinges and latches.

Firebox Door Gasket Function

How the gasket creates an airtight seal.

Firebox Door Gasket Replacement

Steps to remove and replace the firebox door gasket.

Firebox Door Frame Function

Purpose and maintenance of the door frame seal.

Firebrick and Grates

Principles and maintenance of firebricks and standard grates.

Optional Shaker Grates Operation

How to use the shaker grate system.

Sand Base Principles and Maintenance

Purpose and maintenance of sand in the furnace base.

Flash Curtain; Heat Shield Function

Purpose of the flash curtain for smoke reduction.

Flash Curtain Removal and Replacement

Steps for removing and replacing the flash curtain.

Chapter 14 Air Supply

Air Supply Principles

How air supply components function.

Combustion Blower and Flipper Assembly

Principles, operation, and maintenance of the blower/flipper.

Air Box Principles and Maintenance

Purpose and maintenance of air boxes in distributing airflow.

Combustion Air Restrictor Tube

Principles, operation, and maintenance of the restrictor tube.

Automatic Fan Switch (A.F.S.)

Principles, operation, and maintenance of the AFS.

Chapter 15 Chimney and Top Flue

Chimney System Principles and Maintenance

Principles and maintenance of the chimney.

Chimney Extension Principles and Maintenance

Principles and maintenance of chimney extensions.

Creosote Formation and Removal

How creosote forms and the need for its removal.

Flue System Principles and Maintenance

Principles and maintenance of the flue.

Flue Cover Function

Purpose and maintenance of the flue cover.

Flue Scraper Function

Purpose and use of the flue scraper.

Chapter 16 Ashes

Ash Management and Removal

Guidelines for managing and removing ashes.

Ash Pan Principles and Maintenance

Purpose and maintenance of the ash pan.

Ash Auger Principles and Operation

Principles and operation of the ash auger.

Ash Auger Tube Principles

Purpose and extension of the ash auger tube.

Ash Auger Tube Cover Plate

Principles and operation of the cover plate.

Chapter 17 Temperature Gauge

Temperature Gauge Function and Maintenance

Principles, maintenance, and replacement of the temperature gauge.

Chapter 18 Electrical

Electrical Supply Requirements

Required electrical power and wiring for the furnace.

Electrical Supply Junction Box

Principles, connection, and maintenance of the junction box.

Rear Electrical Outlets

Purpose and maintenance of the double outlets.

Water Temperature Range Control

Principles, operation, and adjustments of the range control.

High Temperature Safety Shutoff

Principles, operation, and replacement of the safety shutoff.

Front Light and Fan Power Switch

Principles and operation of the light/fan switch.

Front Light Bulb Replacement

Procedure for replacing the front light bulb.

Fan Power;Light Switch Replacement

Procedure for replacing the fan/light switch.

Power Failure Procedures

What to do in case of a power failure.

Chapter 19 Exterior Cladding and Insulation

Outer Front Door

Principles, operation, maintenance, and replacement of the outer door.

Roof of the Heatmor

Principle, maintenance, and replacement of the furnace roof.

Furnace Sides

Principle, maintenance, and replacement of the furnace sides.

Insulation Function and Maintenance

Principle, maintenance, and replacement of furnace insulation.

Chapter 20 Air Leaks

Checking For Air Leaks

Methods for detecting air leaks in the furnace.

Chapter 21 Water Leaks

Suspected Water Leaks

What to do if a water leak is suspected.

Chapter 22 Domestic Coil (Optional)

Domestic Coil Function and Maintenance

Principle, operation, maintenance, and replacement of the domestic coil.

Chapter 23 Season Start-Up Maintenance Checklist

End of Season Maintenance Checklist

Chapter 24 Frequently Asked Questions

Water Level in Bladder FAQ

FAQ about water level in the bladder.

Water from Overflow Pipe FAQ

FAQ regarding water exiting the overflow pipe.

Wet Firebox Interior FAQ

FAQ about moisture inside the firebox.

Furnace Fails to Respond to Switch FAQ

FAQ about the furnace not responding to controls.

House Too Warm, Thermostat Issue FAQ

FAQ about house temperature and thermostat problems.

Furnace Shut Down, Temp Rising FAQ

FAQ about rising temperature when furnace is off.

Excessive Creosote Build-up FAQ

FAQ about causes of excess creosote.

Changing Door Hose During Operation FAQ

FAQ on changing door hoses while furnace is operating.

Blower Runs, Fire Wont Burn FAQ

FAQ about blower running but fire not burning.

Water from Chimney Flue FAQ

FAQ about water exiting the chimney flue.

Limited Lifetime Warranty

Stainless Steel Limited Warranty Details

Details of the limited lifetime warranty for the furnace.

Warranty Registration Process

Information on how to register the furnace for warranty.

New Furnace Delivery Check Sheet

Notes

Heatmor 400 DCSS Specifications

General IconGeneral
Model400 DCSS
TypeOutdoor Wood Furnace
Heating Capacity400, 000 BTU
Water Capacity400 gallons
Fuel TypeWood
MaterialSteel
Heating Area10, 000 sq. ft.
Chimney Diameter8"

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