EasyManua.ls Logo

Heatmor 200X User Manual

Heatmor 200X
95 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Heatmor 200X and is the answer not in the manual?

Heatmor 200X Specifications

General IconGeneral
Fuel TypeWood
Heating Capacity200, 000 BTU
TypeOutdoor Wood Furnace
MaterialSteel
ModelHeatmor 200X

Summary

Best Burn Practices for Outdoor Furnaces

Safety Symbols and Precautions

Water System Components and Maintenance

Water Quality and Management

Guidelines for water quality, level maintenance, and replacement.

Bladder Assembly Operation and Service

Bladder function, removal, replacement, and level switch.

Firebox Components and Their Service

Firebox, door, hoses, handle, hinge, latch, holder, gasket, frame, brick, grates, sand.

Ash Management and Creosote Control

Ash Pan and Auger System Operation

Principles and operation of ash pan and auger.

Creosote Formation and Prevention Methods

Understanding creosote and how to prevent it.

Electrical System and Controls

Electrical Supply and Junction Box Installation

Power requirements and wiring connections.

Aquastat Controller and Temperature Sensing

Operation and maintenance of temp controls.

Safety Shutoff and Fan Control Switch Functions

High temp shutoff and fan switches.

Seasonal Maintenance and Startup Procedures

Annual Season Startup and Maintenance Steps

Steps for annual furnace startup.

End of Season Shutdown Procedures

Steps for annual furnace shutdown.

Troubleshooting and Frequently Asked Questions

Comprehensive Troubleshooting Guide

Detailed guide for diagnosing and solving problems.

EPA Phase 2 Emissions Data (Model 200X)

EPA Phase 2 Emissions Data (Model 350X)

UL Compliance and Emissions Testing Results

HEATMOR X-Series Outdoor Furnace Model Overview

Residential Furnace Specifications

Front Cut-Away View of HEATMOR X-Series

Furnace Parts List (Front View)

Rear Cut-Away View of HEATMOR X-Series

Furnace Parts List (Rear View)

Minimum Clearance Separation Specifications

Installation Warnings and Precautions

Electrical System Installation and Safety

X-Series Pad Specifications

Installation of the HEATMOR Furnace

Installation Principles and Equipment

Core principles and required equipment for installation.

Placing and Caulking the Furnace Base

Step-by-step guide for furnace placement and sealing.

Initial Filling of HEATMOR Furnace with Water

Water Level and Bladder Maintenance

Maintaining Correct Water and Bladder Levels

Procedures for correct water and bladder levels.

Addressing Low Water Conditions

Steps to take when the water level is low.

Initial Installation of Sand

Sand Type and Installation Procedure

Guidelines for selecting and installing sand.

Recommended System Integration Instructions

Forced Air and Boiler System Connections

Instructions for connecting to existing heating systems.

Heating System Integration Options

Baseboard, In-Floor, and Other Applications

Setup for baseboard, in-floor, pools, sidewalks, and unit heaters.

Using HEATMOR as a Water Heater

Safe Furnace Operation Guidelines

Operational Precautions and Fuel Restrictions

Rules for safe operation and prohibited materials.

First-Time HEATMOR Furnace Lighting Procedure

Loading Wood into the HEATMOR Furnace

Fuel Guidelines: What to Burn and Not Burn

Wood as Fuel: Types and Moisture Content

Furnace Efficiency Measurements and Factors

Efficiency Metrics and Calculation Methods

Delivered, overall (SLM), and heating value metrics.

Impact of Fuel Loading on Efficiency

How fuel loading affects burn cycles and temperatures.

Water System Quality and Maintenance

Water Quality Requirements

Guidelines for acceptable water quality.

Water Level and System Water Management

Maintaining water levels and system water replacement.

Water Additives and Treatment Procedures

Principles and Addition of Water Treatment

Why and how to add water treatment.

Water Treatment Maintenance and Testing

Annual analysis and upkeep of water treatment.

Freeze Protection Principles and Products

Procedure for Adding Freeze Protection Products

Bladder Assembly: Principles and Operation

Bladder Function and Filling Procedure

Bladder's role and how to fill it correctly.

Bladder Maintenance and Water Level

Keeping the bladder at the correct level.

Bladder and Bladder Gate Valve Service

Bladder Removal and Replacement Steps

Detailed steps for replacing the bladder.

Bladder Gate Valve Service and Operation

Maintaining and operating the bladder gate valve.

Water Level Switch Function and Servicing

Water Level Switch Principles and Replacement

How the switch works and how to replace it.

Water Jacket Operation and Components

Water Jacket Principles and Maintenance

Function, heat transfer, and upkeep of the water jacket.

Line Connectors and Relief Vent Pipe

Details on supply/return lines and safety vent.

Firebox Component Principles and Service

Firebox Function and Replacement Procedure

How the firebox works and how to replace it.

Firebox Door Function and Maintenance

Firebox Door Principles and Operation

How the door functions and how to use it.

Firebox Door Seal Maintenance

Ensuring a tight seal for efficient operation.

Firebox Door Removal and Replacement

Firebox Door Hoses and Elbows Service

Door Hoses Function and Replacement

Role of hoses and procedure for replacement.

Firebox Door Handle and Hinge Service

Elbows Replacement and Handle Maintenance

Replacing elbows and maintaining the door handle.

Firebox Door Hinge Function

The hinge's role in door alignment and adjustment.

Firebox Door Latch, Holder, and Gasket Service

Latch, Holder, and Gasket Functionality

Purpose and maintenance of latch, holder, and gasket.

Firebox Door Seal and Frame Maintenance

Door Seal Replacement Procedure

Steps to replace the firebox door seal.

Firebox Door Frame Care

Keeping the door frame clean for sealing.

Firebox Internal Components and Service

Firebrick and Standard Grates Service

Maintenance and replacement of firebricks and grates.

Sand Base Installation and Maintenance

Grates Removal and Sand Installation

Removing grates and installing the sand base.

Sand Base Maintenance and Care

Keeping the sand level and clean.

Air Supply System Components and Operation

Combustion Air Blower and Flipper Assembly

Function, operation, and maintenance of the air supply system.

Blower and Flipper Assembly Maintenance and Service

Blower/Flipper Assembly Maintenance Steps

Routine maintenance for the blower and flipper.

Blower/Flipper Assembly Removal and Replacement

Procedure for replacing the blower and flipper.

Air Box Function and Maintenance

Air Box Principle and Maintenance

How air boxes distribute air and how to maintain them.

Automatic Fan Switch (AFS) Operation and Service

AFS Principle, Operation, and Maintenance

Purpose, function, and upkeep of the AFS.

AFS Removal and Replacement Procedure

Steps for removing and replacing the switch.

Chimney and Top Flue System Maintenance

Chimney Function, Maintenance, and Extensions

Chimney operation, cleaning, and extension use.

Flue System Cleaning and Maintenance

Flue and Flue Cover Maintenance

Cleaning the flue and maintaining the flue cover.

Ash Management and Removal Procedures

Ash Raking and Pan Management

Techniques for raking ashes and managing the ash pan.

Ash Removal Frequency and Storage

How often to remove ashes and how to store them.

Ash Pan and Ash Auger System Service

Ash Auger Operation and Storage

How to use and store the ash auger.

Ash Auger Tube and Creosote Management

Creosote Formation and Prevention

Understanding creosote and how to prevent it.

Electrical System Components and Wiring

Electrical Supply and Junction Box Connections

Wiring requirements and the junction box.

Rear Outlets and Electrical Safety

Use of rear outlets and electrical safety.

Electronic Aquastat Controller Operation and Service

Aquastat Controller Principles and Maintenance

Function, settings, and display cleaning.

Aquastat Controller Removal and Replacement

Steps for replacing the controller.

Temperature Probe Function and Service

Temperature Probe Principles and Replacement

How the probe works and how to replace it.

High Water Temperature Safety Shutoff Control

Shutoff Control Principles and Operation

How the safety shutoff works and its operation.

Shutoff Control Removal and Replacement

Steps for replacing the safety shutoff control.

Front Light and Fan Power Switch Operation

Light Bulb and Switch Replacement

Procedures for replacing the light bulb and switch.

Exterior Cladding and Insulation Components

Outer Front Door Service and Function

Operation, maintenance, and replacement of the outer door.

Roof and Insulation Maintenance

Inspecting the roof and maintaining insulation.

Furnace Siding and Insulation Service

Roof, Sides, and Insulation Replacement

Procedures for replacing roof, siding, and insulation.

Air and Water Leak Detection and Prevention

Checking for Air Leaks

Methods for identifying air leaks in the furnace.

Addressing Water Leaks

Steps for dealing with suspected water leaks.

Optional Domestic Coil Installation and Maintenance

Domestic Coil Principles and Service

How the coil works and its maintenance.

Catalytic Converter (350X) Operation and Maintenance

Catalytic Converter Principles and Function

The converter's role in emissions control.

Catalytic Converter Maintenance and Performance

Monitoring and maintaining the catalytic converter.

Catalytic Converter Removal and Replacement

Catalytic Converter Cleaning Procedures

Surface and Deep Cleaning Methods

How to clean the catalytic converter effectively.

Annual Season Startup and Maintenance

End of Season Shutdown and Maintenance

Water System Chemical Analysis and Pump Circulation

Frequently Asked Questions (FAQ) - Part 1

Water Level, Firebox Moisture, and Switch Issues

Common questions about water, firebox, and controls.

Temperature, Air Leaks, and Thermostat Questions

Questions related to temperature, air leaks, and thermostat.

Frequently Asked Questions (FAQ) - Part 2

Creosote, Airflow, and Loading Questions

FAQs about creosote, airflow, and wood loading.

Smoke, Pad Height, and Moisture Questions

FAQs concerning smoke, pad height, and moisture.

Troubleshooting Furnace Boiling and Draft Issues

Furnace Boiling and Draft Flipper Problems

Diagnosing and resolving furnace boiling and draft issues.

Door Seal and Air Leak Troubleshooting

Identifying and fixing door seal and air leaks.

Troubleshooting Furnace Operation and Heat Delivery

No Heat in Building and Poor Burning Issues

Resolving issues with no heat and improper burning.

Chimney, Air Box, and Flue Problems

Troubleshooting chimney, air box, and flue issues.

Troubleshooting Temperature and System Controls

Water Temperature and Fuel Quality Issues

Addressing problems with water temperature and fuel.

Building Temperature and Control Malfunctions

Fixing issues with building heat and control systems.

Troubleshooting Creosote, Smoke, and Air Leaks

Creosote Buildup and Firebox Issues

Diagnosing creosote buildup and firebox problems.

Air Leaks and Furnace Pad Height Issues

Identifying and resolving air leaks and pad height problems.

Troubleshooting Water Loss and Smoke Annoyances

Water Loss Causes and Solutions

Identifying causes of water loss and their solutions.

Smoke Annoyance and Heat Loss Causes

Addressing smoke issues and heat loss.

Troubleshooting Building Warmth and Water Distribution

Building Warmth and Circulation Issues

Resolving problems with building heating and water circulation.

Water Distribution and Control Malfunctions

Addressing unbalanced water flow and control issues.

Troubleshooting Water Temperature and Catalyst Issues

Water Temperature Consistency and Sensor Issues

Problems with water temperature and sensor readings.

Catalyst Performance and Cycle Time Issues

Diagnosing catalyst performance and cycle time problems.

HEATMOR Stainless Steel Limited Lifetime Warranty

Warranty Coverage and Limitations

Details on what is covered and excluded by the warranty.

Warranty Registration and Transfer Process

How to register and transfer the warranty.

HEATMOR for Life Referral Program Details

New Furnace Delivery Check Sheet and Customer Approval

Delivery Checklist and Inspection Points

Items to review during furnace delivery.

Customer Acceptance and Responsibility

The process of customer approval and assumption of responsibility.

Wiring Diagram for Models 200X and 350X

Manufacturer and Dealer Information

Related product manuals