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HEIDELBERG Suprasetter A106 User Manual

HEIDELBERG Suprasetter A106
92 pages
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Suprasetter A106
User’s Guide
07/2019
Order No. PU.999.0005/02

Table of Contents

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HEIDELBERG Suprasetter A106 Specifications

General IconGeneral
BrandHEIDELBERG
ModelSuprasetter A106
CategoryPrinter
LanguageEnglish

Summary

Before You Start

About This Documentation

This documentation is intended as a reference work for the operator during training courses and in operation.

Symbols and Styles

Explains typographical conventions used in the manual for clarity and consistency.

Important Information Symbols

Details the meaning of DANGER, WARNING, CAUTION, and NOTICE symbols for hazard communication.

Safety Notes, Device Designation, and Usage

Covers safety compliance, device identification, intended use, and avoidance of misuse.

User Qualification and General Installation

Outlines user training requirements and general installation considerations, including safety warnings.

Handling and Safety Bypass Warnings

Covers risks from improper handling (sharp edges, loads) and bypassing the safety system.

Power Controls and Emergency Stops

Explains the high voltage warning, power switch, emergency stop, and On/Off button functions.

Electrical and Laser Safety Precautions

Reinforces high voltage safety and details laser safety as a Class 1 product.

Maintenance Safety and Handling Risks

Warns about injury risks from improper handling, unauthorized opening, and laser radiation during service.

Safety Loop Functionality and Checks

Explains the safety loop, its risks when bypassed, and the requirement for safety checks.

Manual Safety Loop Check Procedure

Provides instructions for users to perform an early check of the safety loop function.

ESD Protection Measures and Principles

Covers device resistance to ESD and explains the formation of electrostatic charges via triboelectricity.

Practical Tips for ESD Reduction

Offers practical advice to minimize electrostatic discharges during device handling.

ESD Standards, Sources, and Online Support

Lists relevant standards, sources, and online contact information for further assistance.

Introduction

Unit Overview and Functional Description

Introduces the Suprasetter as a high-speed computer-to-plate imaging device.

Ambient Conditions and Status Panel Operation

Details operating ambient conditions and explains status panel indicators for startup and standby modes.

Status Panel Indicators for Operation Modes

Explains status panel indications for normal operation, errors, waiting, and plate loading prompts.

Plate Output Signals and Power Switch Functions

Describes plate output status and explains the functions of the power switch and On/Off button.

Plate Usage Guidelines and Punch System Details

Covers guidelines for using plates and details the available punch systems and their specifications.

Notes on Installation

Transport and Installation Prerequisites

Outlines requirements for transporting and installing the Suprasetter, including site conditions.

Automatic Cutouts and User Interface Language

Addresses automatic cutouts and provides steps to select the user interface language.

Operation

Linux OS Power-on and Power-off Rules

Emphasizes the correct power sequence for Linux systems to prevent communication errors.

Workstation Restart and Manual Suprasetter Startup

Details workstation restart procedures and manual Suprasetter startup, including warm-up time.

Automatic Suprasetter Startup Configuration

Explains how to configure the Suprasetter for automatic startup at defined periods.

Switching Off the Suprasetter and Condensation Warning

Describes methods for switching off the Suprasetter and warns about condensation prevention.

Shutdown Methods: UI vs. On/Off Button

Details shutdown procedures via UI and On/Off button, warning against direct power-off.

Forced Quick Shutdown via On/Off Button

Explains how to force a quick shutdown using the On/Off button, even during error correction.

Printing Plate Handling and Storage Guidelines

Covers safe handling of plates (edges, emulsion) and refers to manufacturer data for storage.

Manual Printing Plate Loading Procedure

Guides users on manually loading a printing plate, including status indicators and safety warnings.

Plate Loading Checks and Removal Notification

Explains Suprasetter checks for plate angle/length and indicates when plates are ready for removal.

Plate Output Signals and Troubleshooting Errors

Details plate output signals and guides on accessing error messages for troubleshooting.

Error Handling Notices and Automatic Cutout Reset

Advises on error correction procedures and how to re-enable automatic cutouts after resolving malfunctions.

Safety Warning for Bypassed Interlocks

Warns about risks of crushing and electric shock when safety systems are bypassed.

Automatic Cutout Status and Autoloader Interaction

Notes the status of automatic cutouts, mentioning F5's behavior without an autoloader.

Service and Maintenance

General Maintenance Safety Precautions

Stresses that only authorized personnel should perform service, with warnings about opening the device.

Cleaning the Suprasetter Surfaces Safely

Provides instructions for cleaning the Suprasetter's exterior, emphasizing power disconnection for liquid cleaning.

Cleaning the Imaging Drum Cleaning Roller

Guides on cleaning the roller, including accessing it via the UI and warnings about removing the insertion table.

Punch Waste Container Removal and Component Identification

Explains how to remove punch waste containers and identifies internal components like motors.

Cleaning Roller Maintenance and Reassembly

Details removing, cleaning, drying, and reinserting the cleaning roller, with warnings about cleaning agents.

Punch Waste Removal Procedure and Warnings

Guides on removing punch waste and warns about consequences of removing the insertion table during operation.

Replacing the Air Filter and Safety Warning

Guides on replacing the air filter, with warnings about bypassing safety systems.

Resetting the Air Filter Maintenance Interval

Instructs on resetting the air filter maintenance interval via the Suprasetter user interface.

Technical Data

Dimensions and Operational Specifications

Lists physical dimensions, weight, power supply, and other operational specifications.

Additional Technical Specifications

Details relative humidity, noise emission, plate sizes, thickness, and resolution.

Protection and Safety Standards Overview

Lists standards for general safety, laser safety, and related regulations.

Mechanical, Electrical, and EMC Safety Standards

Lists standards for mechanical safety, electrical safety, and electromagnetic compatibility.

Interference Emission, Immunity, and Radio Suppression

Details standards for interference emission, immunity, and radio interference suppression.

FCC Compliance and Product Approvals

Covers FCC compliance, Canadian regulations, and lists product certifications and approvals.

CE Declaration of Conformity Details

Explains the CE Declaration of Conformity and its associated standards and directives.

Disposal Guidelines and Harmful Substance Introduction

Provides general disposal information and introduces parts containing harmful substances.

Harmful Substance Details and Glysantin Disposal Guidance

Lists specific harmful substances in components and refers to Glysantin disposal instructions.

List of Recyclable Materials (Part 1)

Lists recyclable materials like cover plates, swivel table, side panel, and front panel with their composition.

List of Recyclable Materials (Part 2)

Continues the list of recyclable materials, including imaging drum, punch bar, and various parts.

Dismantling Procedures (Part 1)

Details steps for dismantling panels, draining coolant, and handling transport rollers.

Dismantling Procedures (Part 2)

Continues dismantling steps for punch support bar, frame, cooler, electronics, pumps, and imaging unit.

Chiller Disposal Instructions

Provides specific instructions for the disposal of chiller components, including cooling water.

Suprasetter A106 Labels and Identification

Identifies and explains the various labels affixed to the Suprasetter unit.

Safety Labels: CE Mark, Moving Parts, and Electric Shock

Shows the CE mark and safety labels warning about moving parts, electric shock, and spring tension.

Invisible Laser Radiation Warning and Power Switch ID

Warns about invisible Class 4 laser radiation and identifies the power switch.

Label Placement Overview

Illustrates the locations of various labels on the Suprasetter unit for easy reference.

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