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HELI CPC 20 User Manual

HELI CPC 20
98 pages
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FORWARD
The performance, structure, operation and maintenance and other aspects of the K
series 2-3.8t forklift truck are described in this manual in order to guide the operators
to use and maintain the truck properly.
The rules and notices in the manual should be abided seriously by all of relative
person to enable trucks in optimized working state for long period and bring the
highest efficiency.
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HELI CPC 20 Specifications

General IconGeneral
BrandHELI
ModelCPC 20
CategoryForklifts
LanguageEnglish

Summary

FORWARD

Driving Operation and Daily Maintenance of Forklift Truck

Transport of Forklift Truck

Guidelines for transporting forklift trucks, including safety measures and securing procedures.

Storage of Forklift Truck

Procedures for properly storing a forklift truck, covering fuel, parts, and safety.

Precautions before Operation

Essential safety precautions to take before operating the forklift truck.

Operation of Forklift Truck

Detailed instructions for operating the forklift truck safely and efficiently.

Cautions on Cooling System

Important warnings and maintenance advice for the forklift's cooling system.

Oil for Forklift Truck

Specifications and recommendations for various oils used in the forklift truck.

Lubrication Chart

Visual guide detailing lubrication points, types, and frequencies for the forklift.

Specifications of Forklift Trucks

Description of Main Parts of Forklift Truck

Construction, Principle, Adjustment and Maintenance of Forklift Trucks

Power System

Overview of the forklift's power system, including engine and fuel system details.

Clutch and Clutch Pedal

Details on the clutch mechanism, pedal operation, and friction piece replacement.

Transmission, Reduction Gear and Differential

Explanation of the transmission, reduction gear, and differential components and function.

Hydraulic-powered Transmission & Torque Converter

Description of hydrodynamic transmission, torque converter, and hydraulic clutch systems.

Drive Axle

Details on the drive axle construction, components, and maintenance.

Steering System

General Description

General description of the steering system, including its main components.

Inspection on Reassembly of Steering System

Inspection steps after reassembling the steering system.

Steering System Troubleshooting

Troubleshooting guide for common problems and remedies in the steering system.

Steering Axle with Lateral Positioned Cylinder

General Description

General description of the steering axle construction and components.

Steering Knuckle and King Pin

Details on the steering knuckles, king pins, and their fittings.

Rear Wheel Bearing Pre-load Adjustment

Procedure for adjusting the pre-load of the rear wheel bearings.

Brake System

General Description

General description of the front two-wheel braking system.

Master Cylinder

Description of the master cylinder, its components, and operation.

Wheel Brake

Explanation of the internal expansion hydraulic wheel brake system.

Clearance Self-adjuster

Details on the brake clearance self-adjuster and its operation.

Parking Brake

Description of the mechanical parking brake system.

Brake Pedal Adjustment (Truck with clutch)

Procedure for adjusting the brake pedal on trucks with a clutch.

Brake Pedal Adjustment (Truck with torque converter)

Procedure for adjusting the brake pedal on trucks with a torque converter.

Maintenance

Covers disassembly, reassembly, and adjustment of the brake system.

Operation Test to Clearance Self-adjuster

Testing the operation of the brake clearance self-adjuster.

Wheel Brake Troubleshooting

Troubleshooting guide for common wheel brake problems and their causes.

Hydraulic System

General Description

Overview of the hydraulic system and its main components.

Main Pump

Description of the main hydraulic pump, its construction and materials.

Control Valve & Divider

Explanation of the control valve, its spools, relief valve, and flow divider.

Hydraulic System (See Fig.9-7)

Diagram and explanation of the overall hydraulic system operation.

Lift Cylinder

Description of the lift cylinder, its components, and operation.

Flow Regulator Valve

Explanation of the flow regulator valve's function in controlling descending speed.

Tilt Cylinder

Description of the double-acting tilt cylinder and its operation.

Maintenance of Main Pump

Procedures for disassembling and inspecting the main hydraulic pump.

Trouble shooting

Troubleshooting guide for common problems with the hydraulic pump.

Lifting System

General Description

General description of the two-stage, rolling telescopic mast type loading system.

Inner and Outer Masts

Description of the mast assembly, including inner and outer masts.

Carriage

Description of the carriage, its movement, and rollers.

Adjustment of Lifting System

Procedures for adjusting the lifting system, including chains and cylinders.

Rust Protection and Maintenance of the Lift Cylinder

Measures for rust protection and maintenance of the lift cylinder.

Electric System

General Description

Overview of the electric system, its subsystems, and operation of meters.

Description on Operation of Meters

Explanation of the operation of various meters and indicators.

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