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Hinowa HP 1100 User Manual

Hinowa HP 1100
60 pages
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MUHP110020404
MANUAL USE
AND MAINTENANCE
MINIDUMPER MODEL HP1100
Courtesy of Machine.Market

Table of Contents

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Hinowa HP 1100 Specifications

General IconGeneral
BrandHinowa
ModelHP 1100
CategoryLifting Systems
LanguageEnglish

Summary

EG Conformity Declaration

Introduction

Mini-Dumper Identification Data

CE Plate Location and Marking

Location and marking of the CE plate.

Machine Parts Identification Plates

Location of machine parts identification plates.

Classification

Terminology

Safety Informations

Safety Warning Signals

Explanation of safety warning signals used in the manual.

Danger and Warning Messages

Meaning and usage of DANGER and WARNING messages.

Important Message

Meaning and usage of IMPORTANT messages.

Pictograms

Consult the Manual Pictogram

Pictogram indicating the need to consult the manual.

Danger Working Area Pictogram

Pictogram warning about danger in the working area.

Hydraulic Oil Filter Pictogram

Pictogram for hydraulic oil filter.

Hydraulic Oil Level Pictogram

Pictogram for hydraulic oil level.

Safety and Accident Prevention

General Warning

General safety precautions and warnings.

Measures Before Starting Engine

Precautions to take before starting the engine.

Measures While Working

Precautions to take while working with the machine.

Operating Instructions

Driver's Seat and Controls - Standard Version

Overview of driver's seat and controls for the standard version.

Driver's Seat and Controls - Extensible Version

Overview of driver's seat and controls for the extensible version.

Gasoline Engine Controls

Controls and operation of the gasoline engine.

Diesel Engine Controls

Controls and operation of the diesel engine.

Moving the Machine

Instructions for moving the minidumper.

Operating Undercarriage - Standard Version

How to operate the undercarriage for the standard version.

Operating External Tool

How to connect and operate external hydraulic tools.

Operating Undercarriage - Extensible Version

How to operate the undercarriage for the extensible version.

Operating Hydraulic Tilting

How to operate the hydraulic tilting of the flat bed.

Operating Extensible Undercarriage

How to operate the extensible undercarriage features.

Operating 2nd Speed Translation

How to operate the second speed translation.

Optional Control Lever

Usage of the optional control lever.

Manoeuvring on Soft Soil

Precautions for manoeuvring on soft or unstable ground.

Avoid Manoeuvring on Slopes

Warnings and precautions for operating on slopes.

Parking and Stopping on Slopes

Safe procedures for parking and stopping on slopes.

Transporting the Machine

Instructions for safely transporting the machine.

Maintenance

Instructions for Proper Checks and Maintenance

General guidelines for maintenance procedures.

Engine Maintenance

Procedures for maintaining the engine.

Hydraulic System Maintenance

Procedures for maintaining the hydraulic system.

Hydraulic Oil

Checking and changing hydraulic oil.

Hydraulic Oil Filter

Procedure for replacing the hydraulic oil filter.

Oil Reduction Translator

Checking and changing reducer oil.

Electric System - Battery

Checking battery electrolyte and terminals.

Rubber Track Maintenance

Procedures for maintaining rubber tracks.

Checking Track Tension

How to check and adjust rubber track tension.

Operations to Loosen or Tighten Track

Procedures for loosening or tightening rubber tracks.

Checking Rubber Tracks

Visual inspection of rubber track condition.

Replacing Rubber Tracks

Steps for replacing rubber tracks.

Removing Rubber Track

Steps for removing a rubber track.

Checking Bolts and Nuts Tightness

Checking tightness of bolts and nuts.

Storing the Machine

Procedures for storing the machine.

Technical Specifications

Technical Specifications

Detailed technical data of the minidumper.

Track Dimensions

Diagram showing track dimensions and layout.

Hydraulic System Diagram - Standard Version (Gasoline Engine)

Hydraulic schematic for standard gasoline engine version.

Hydraulic System Diagram - Extensible Version (Gasoline Engine)

Hydraulic schematic for extensible gasoline engine version.

Hydraulic System Diagram - Standard Version (Diesel Engine)

Hydraulic schematic for standard diesel engine version.

Hydraulic System Diagram - Extensible Version (Diesel Engine)

Hydraulic schematic for extensible diesel engine version.

Identifying Malfunctions

Engine Not Starting Issues

Troubleshooting steps when the engine does not start.

Carriage Not Working Properly

Troubleshooting when the carriage is not functioning correctly.

Low or No Oil Pressure

Troubleshooting low or no oil pressure issues.

No Movements (Noisy Pump)

Troubleshooting when there are no movements and the pump is noisy.

Lack of Power in Movements

Troubleshooting issues related to lack of power in movements.

Joystick Not Working

Troubleshooting joystick operational problems.

Appendix

Photo 1: Steel Ropes Cut

Image showing steel ropes that have been cut.

Photo 2: Worn and Broken Steel Cores

Image showing worn and broken steel cores.

Photo 3: Steel Core Parting

Image showing steel core parting.

Photo 4: Thread Base Breaking

Image showing breaking of thread base due to rubber bending.

Photo 5: Tyre Outer Part Breaking

Image showing breaking of the tyre outer part.

Photo 6: Tyre Inner Part Breaking

Image showing breaking of the tyre inner part.

Photo 7: Worn Engraved Thread

Image showing worn engraved thread on rubber tracks.

Photo 8: Rubber Worn by Driving Wheels (Stage 1)

Image of rubber worn by driving wheels (first stage).

Photo 9: Rubber Worn by Driving Wheels (Stage 2)

Image of rubber worn by driving wheels (final stage).

Photo 10: Cut from Sharp Material

Image showing tyre cut from sharp material.

Photo 11: Tyre Outer Part Broken

Image showing broken tyre outer part due to hard soil.

Photo 12: Cut on Tyre Edge

Image showing cut on tyre edge from sharp material.

Photo 13: Tyre Inner Part Breaking (Contact with Frame)

Image showing tyre inner part breaking due to contact with frame.

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