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Hinowa LightLift 15.70 3S User Manual

Hinowa LightLift 15.70 3S
137 pages
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TECHNICAL COURSE BOOKLET
LightLift 15.70 3S
PERFORMANCE
TTLL1570021702

Table of Contents

Questions and Answers:

Hinowa LightLift 15.70 3S Specifications

General IconGeneral
Max Working Height15.70 m
Working Load Capacity230 kg
Power SourceDiesel
Safe Working Load230 kg
Rotation360°
Platform Width0.70 m
Max. Gradient25%
Axles2
Weight2, 150 kg

Summary

1. INTRODUCTION

1.1 PARTS DENOMINATION

Identifies major components of the aerial platform's base and aerial parts.

1.2 SERIAL NUMBER LOCATION

Explains how to find the machine's unique serial number on its frame.

2. LL15.70 DATA

2.2 TECHINCAL SPECIFICATIONS

Lists detailed technical specifications for the LightLift 15.70 machine.

2.3 LL15.70 DIMENSIONS

Provides dimensional drawings and measurements of the machine.

2.4 LL15.70 WORKING AREA

Illustrates the machine's operational working area and capacity limits.

3. MACHINE OPERATIONAL INTRODUCTION

3.1 MACHINE IGNITION

Details the procedure for starting the machine, including battery and stop buttons.

3.2 STOP BUTTONS

Explains the function and operation of the machine's emergency stop buttons.

3.3 REMOTE CONTROL FUNCTIONS

Describes the display and general functions of the remote control unit.

4. GROUND PART MOVEMENTS

4.1 TRACKS MOVEMENTS

Explains how to operate the machine's tracks for movement.

4.1.1 TRACKS WIDENING

Details how to widen or narrow the machine's tracks for stability or passage.

4.1.2 TRACKS MOVEMENT SPEED SELECTION

Describes how to select different speed modes for track movement.

4.1.3 TRACKS AUTOMATIC SPEED CONTROL

Explains the automatic system for reducing tracks speed based on stability risks.

4.2 OUTRIGGERS MOVEMENTS

Covers the procedures for operating and settling the machine's outriggers.

4.2.1 AUTOMATIC STABILIZATION

Details the process of automatically stabilizing the machine using outriggers.

4.2.2 OUTRIGGERS AUTO-RETRACTION

Explains how to automatically retract the machine's outriggers.

4.2.3 SINGLE OUTRIGGER MOVEMENTS

Describes how to move individual outriggers for precise placement.

5. AERIAL PART MOVEMENTS

5.1 ENGINE CARTER CONTACT PREVENTION SYSTEM

Explains the system preventing boom contact with the engine carter/lithium pack.

6. PEDAL (OPTIONAL)

7. EMERGENCY OPERATIONS

7.1 EMERGENCY DEVICES AND TOOLS LOCATION

Locates the emergency devices and control components on the machine.

7.2 AERIAL PART EMERGENCY OPERATIONS

Details emergency procedures for aerial part operations, including descent.

7.2.1 GRAVITY EMERGENCY DESCENT

Explains the gravity-assisted emergency descent procedure for the aerial platform.

7.2.2 OPERATIONS FROM GROUND CONTROL POSITION

Describes how to operate the machine from the ground control station in emergencies.

7.2.3 EMERGENCY DESCENT WITH SAFETIES BY-PASS

Details the emergency descent procedure with safety systems bypassed.

7.2.4 EMERGENCY DESCENT FROM THE GROUND WITH HAND PUMP

Explains emergency descent using the manual hand pump from the ground.

7.3 GROUND PART EMERGENCY MOVEMENTS

7.3.1 TRACKS MOVEMENT WITH SAFETIES BY-PASS

Describes ground movement procedures with safety bypass for tracks.

7.3.2 OUTRIGGERS MOVEMENT WITH THE HAND PUMP

Details emergency outrigger movement using the hand pump.

7.4 ENGINE EMERGENCY START PROCEDURE

Provides the procedure for emergency starting the machine's engine.

8. HYDRAULIC SYSTEM

8.1 MAIN COMPONENTS IDENTIFICATION AND LOCATION

Identifies and locates the main hydraulic components within the machine.

8.2 HYDRAULIC DIAGRAM

Presents the overall hydraulic system diagram for the machine.

8.2.2 PUMPS AND UNDERCARRIAGE PART HYDRAULIC DIAGRAM

Shows the hydraulic diagram specific to the pumps and undercarriage.

8.2.3 AERIAL PART HYDRAULIC DIAGRAM

Displays the hydraulic diagram for the aerial part of the machine.

8.3 PUMPS AND HYDRAULIC LINES SYSTEM

Explains the system of pumps and hydraulic lines in the machine.

8.4 GROUND PART HYDRAULIC SYSTEM

Details the hydraulic system for the ground part of the machine.

8.4.1 OUTRIGGERS

Describes the hydraulic control of the outrigger cylinders.

8.4.2 DRIVE GEAR MOTORS

Explains the hydraulic control of the drive gear motors for tracks.

8.4.3 TRACKS WIDENING

Details the hydraulic system for tracks widening and narrowing.

8.5 AERIAL PART HYDRAULIC SYSTEM

Details the hydraulic system for the aerial part of the machine.

8.5.1 FIRST AND SECOND BOOMS

Explains the hydraulic control for the first and second booms.

8.5.2 THIRD BOOM

Describes the hydraulic operation of the third boom.

8.5.3 TELESCOPE

Explains the hydraulic control of the telescope boom.

8.5.4 JIB

Details the hydraulic operation of the jib.

8.5.5 BASKET LEVELING

Explains the hydraulic system for maintaining basket level.

8.5.6 BASKET ROTATION

Describes the hydraulic control of the basket rotation.

8.5.7 TURRET ROTATION

Explains the hydraulic system for turret rotation.

8.5.8 EMERGENCY GRAVITY DESCENT SYSTEM

Details the hydraulic system for emergency gravity descent of booms.

9. ELECTRICAL SYSTEM

9.1 ELECTRONIC BOARDS INTRODUCTION AND LOCATION

Introduces and locates the main electronic control boards of the machine.

9.2 SOFTWARE

Discusses the machine's software and its update process.

9.3 CAN-BUS SYSTEM

Explains the CAN Bus communication system used in the machine.

9.4 SENSORS COMMUNICATING THROUGH CAN-BUS

Describes sensors that communicate via the CAN Bus system.

9.5 SENSORS AND DEVICES NOT COMMUNICATING THROUGH CAN-BUS

Lists sensors and devices that do not communicate via CAN Bus.

9.6 INCLINATION SENSOR SYSTEM

Explains the inclination sensing system and its calibration.

9.7 LOAD CELL SYSTEM

Details the load cell system for measuring weight and its calibration.

9.8 ELECTRIC MOTOR

Describes the operation of the electric motor for non-lithium versions.

9.9 12 VOLT BATTERY

Covers the machine's 12-volt battery system.

9.10 BATTERY CHARGE SYSTEM

Explains the battery charging system for the machine.

10. DIAGNOSE AND SETTINGS

10.1 DIAGNOSE AND SETTINGS BY REMOTE CONTROL

Details diagnosis and settings accessible via the remote control.

10.1.1 DISPLAY ICONS

Explains the meaning of various icons displayed on the remote control screen.

10.1.2 INPUT

Describes the INPUT menu for checking device status and signals.

10.1.4 ERRORS

Lists and explains potential errors displayed on the machine's system.

10.1.7 WORKING HOURS

Shows how to display and check the machine's working hours.

10.1.8 JOYSTICK

Describes how to verify the proper functioning of the joysticks.

10.1.9 SETUP

Provides access to various machine settings and sub-menus.

10.1.9.1 ROTATION

Settings related to machine rotation.

10.1.9.2 VERSION

Displays and allows setting of machine model and power supply versions.

10.1.9.3 TIME

Allows setting of the machine's time and time zone.

10.1.9.4 PASSWORD

Manages passwords for accessing certain settings.

10.1.9.5 DATE

Allows adjustment of the machine's date.

10.1.9.6 LOAD SENSOR

Explains the calibration procedure for the load sensor.

10.1.9.7 INCLINATION SENSOR

Details the calibration procedure for the inclination sensor.

10.1.9.8 EXTRA

Provides access to additional settings and menus.

10.1.9.8.3 MODEM

Provides modem status information for RAHM connection.

10.1.9.8.4 GPS

Displays GPS references like position, latitude, and longitude.

10.1.9.8.5 OPTIONAL (PAGE1)

Accesses the first page of optional settings.

10.1.9.8.5.2 BEEPER

Allows setting of the optional warning buzzer and motion alarm.

10.1.9.8.5.3 SECOND SPEED

Enables or disables the second speed (Hare) function for tracks.

10.1.9.8.5.4 ELECTRIC MOTOR

Configures electric motor power settings.

10.1.9.8.5.5 LAMPS

Allows setting of outrigger lights status.

10.1.9.8.5.6 CHK INC

Internal Hinowa menu.

10.1.9.8.6 OPTIONAL (PAGE 2)

Accesses the second page of optional settings.

10.1.9.8.6.1 SERVICE

Allows setting and resetting of the service reminder interval.

10.1.9.8.6.2 RC SPEED

Configures the RC SPEED function to avoid tracks max speed.

10.1.9.8.6.3 RC MOVE

Configures the RC MOVE function to bind operator position to track movement.

10.1.9.8.6.4 AD TEST

Internal Hinowa menu.

10.1.9.8.6.5 AS TEST

Internal Hinowa menu.

10.1.9.8.6.6 SKYGUARD

Configures the Skyguard function to stop movements.

10.1.9.8.7 OPTIONAL (PAGE 3)

Accesses the third page of optional settings.

10.1.9.8.7.1 CHG SET

Sets the maximum charging current for lithium machines.

10.1.9.8.7.2 INV SET

Sets the RPM configuration for a new inverter.

10.2 REMOTE CONTROL CONNECTION ON THE GROUND CONNECTOR

Explains how to connect the remote control to the ground cable.

11. POWER SYSTEM

RPM REGULATION SYSTEM

Details the components responsible for engine RPM regulation.

11.1 GASOLINE MACHINE WITH ENGINE HONDA IGX390

Provides technical details for the gasoline engine model.

11.2 DIESEL MACHINE WITH ENGINE HATZ 1B40

Presents technical specifications for the diesel engine model.

11.3 LITHIUM MACHINE WITH 36V LITHIUM BATTERY SYSTEM

Describes the lithium battery system and charge information.

RPM SETTING

Lists RPM settings for various movements and speed selections.

TEMPERATURE ONGOINGS (HEATERS AND FANS)

Explains temperature management of lithium battery cells.

DIAGNOSTICS AND FAULT CODES

Covers self-diagnosis capabilities and fault codes for the lithium system.

APPENDIX 1 – TILT SENSOR CALIBRATION

APPENDIX 2 - LOAD CELL BOARD (ECM3) CALIBRATION

APPENDIX 3 - REMOTE CONTROL JOYSTICK CALIBRATION

APPENDIX 4 – REMOTE CONTROL STOP BUTTON BY-PASS

APPENDIX 5 – PHOTOCELLS SETTING AND CALIBRATION

APPENDIX 6 – MASTER BOARD (ECM1) REPLACEMENT AND SETTING

APPENDIX 7 – ACOUSTIC RECALL DEVICES

APPENDIX 8 – SKYGUARD

APPENDIX 9 – CODE MENU

APPENDIX 10 - TROUBLESHOOTING

APPENDIX 11 – INPUT MENU OLDER THAN RELEASE 2.0

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