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Hinowa LightLift 17.75 3S User Manual

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1
TECHNICAL COURSE
BOOKLET
LightLift 17.75 3S
LightLift 20.10 3S
PERFORMANCE
TTPE1720021602

Table of Contents

Questions and Answers:

Hinowa LightLift 17.75 3S Specifications

General IconGeneral
BrandHinowa
ModelLightLift 17.75 3S
CategoryBoom Lifts
LanguageEnglish

Summary

1. Introduction

2. Performance Datas

2.1 Technical Specifications

Presents detailed technical specifications for both LightLift models in a comparative table.

2.2 LL17.75 3S Dimensions & Working Area

Provides dimensional drawings and illustrates the working area of the LL17.75 3S.

2.3 LL20.10 3S Dimensions & Working Area

Provides dimensional drawings and illustrates the working area of the LL20.10 3S.

3. Serial Number Location

4. Remote Control Functions

5. Machine Ignition

5.1 Gasoline Engine Pre-heating

Explains the pre-heating procedure for the gasoline engine to improve cold starts.

6. Operation and Safety Features

6.1 Ground Part Functioning

Explains the operation of the ground part, including tracks and outriggers.

6.1.1 Tracks Operation

Details how to operate the machine's tracks for movement.

6.1.2 Outrigger Movement

Describes the process of moving and stabilizing the outriggers.

6.1.3 Stabilization Procedures

Covers automatic, manual stabilization and destabilization processes.

6.1.4 Self Destabilization

6.2 Aerial Part Functioning

6.2.1 Stop Buttons

Details the function and location of the emergency stop buttons.

6.2.2 Pedal (Optional)

Describes the function and usage of the optional pedal control.

7. Emergency Operation

7.1 Aerial Part Emergency Operations

Details emergency operations for the aerial part of the machine.

7.1.1 Gravity Emergency Descent

Explains gravity-assisted emergency descent of the aerial part.

7.1.2 Ground Control Position Operations

7.1.3 Emergency Descent with Safeties By-Pass

7.1.4 Emergency Descent from Ground with Hand Pump

7.2 Ground Part Emergency Movements

7.2.1 Track Movement with Safeties By-Pass

Explains track movement with safety devices bypassed.

7.2.2 Outriggers Movement with Manual Pump

Details outrigger movement using a manual pump.

8. Engine Emergency Start Procedures

9. Hydraulic System

9.1 Components Location

Identifies the location of key hydraulic system components.

9.2 Ground Part Functioning

Describes the functioning of the ground part of the hydraulic system.

9.3 Aerial Part Functioning

10. Electrical System

10.1 CAN-BUS System

Explains the CAN-BUS system used for communication between electronic units.

10.2 CAN Bus Devices Connection Scheme

Illustrates the connection scheme for CAN BUS devices.

10.3 Safety Devices Not in CAN-BUS

10.4 Electronic Boards & LED Meanings

10.4.1 ECM2 (Master Board Front Module) LED Code

Details LED codes for the Master Board Front Module (ECM2).

10.4.2 ECM1 (Master Board Back Module) LED Code

Details LED codes for the Master Board Back Module (ECM1).

10.4.3 ECM3 (Load Cell Board) LED Code

10.4.4 110÷230V Board LED Code

Details LED codes for the 110÷230V Board.

10.4.5 Modem LED Code

Details LED codes for the Modem.

11. Electronic Boards Replacement and Setting

11.1 Software Uploader

Explains how to upload software onto the electronic boards.

11.2 Software Installation

Details the process of installing software onto electronic boards.

11.3 Software Updating

12. Power Supply and Electric Motor

12.1 Electric Motor

Explains the operation of the electric motor.

12.2 Battery Charge System

Details the battery charging system.

13. Remote Control

13.1 Display Icons

Lists and explains the icons displayed on the remote control.

13.2 Error Messages & Self Diagnosis

Explains error messages and self-diagnosis features of the remote control.

13.3 Diagnostics on the Display

13.4 Remote Control on the Ground

14. Power System

14.1 Gasoline Engine Honda IGX440

Provides specifications and operation details for the Honda IGX440 gasoline engine.

14.2 Diesel Engine Hatz 1B40

Provides specifications and operation details for the Hatz 1B40 diesel engine.

14.3 Diesel Engine Perkins 402.05

14.4 Lithium Version – Electric Motor

Appendix 1: Hydraulic System (Ground Part)

Appendix 1: Hydraulic System (Aerial Part)

Appendix 1: Hydraulic System Caption

Appendix 2: Remote Control Joystick Replacement

Appendix 3: CAN-BUS Diagnostics and Troubleshooting

3.1 Displayed Icons

Explains icons that appear on the display for diagnostics and troubleshooting.

3.2 CAN Timeout Menu

Details the CAN Timeout menu for diagnosing communication errors.

3.3 Software Check

3.4 CAN Bus Devices and Connections Check

Appendix 4: Currents and Ramps Setting

4.1 Current Definition

Defines current values used for proportional valve control.

4.2 Currents Setting

Details how to access and set current values for movements.

4.3 Current Adjusting

4.4 Ramps Definition

4.5 Ramps Setting

Appendix 5: Load Cell System Calibration Procedure

5.1 Proceed as Follows

Provides a step-by-step guide for the calibration process.

Appendix 6: Accelerometers Calibration Procedure

6.1 Proceed as Follows

Provides a step-by-step guide for the accelerometer calibration.

Appendix 7: Light Indication on Electrovalves

Appendix 8: Remote Control Stop Button By-Pass

Appendix 9: Frequently Issues Solving

9.1 Dead Display

Offers steps to resolve a dead display issue on the remote control.

9.2 "PREOPERATING" on Remote Control Display

Guides on resolving the "PREOPERATING" message on the remote display.

9.3 “JIB ONLY” System Troubleshooting

Helps troubleshoot issues with the "JIB ONLY" function.

9.4 Self-Stabilization System Issues

Provides solutions for problems with the self-stabilization system.

9.5 Operator Stopped with Aerial Part

9.6 Aerial Part Not Moving

9.7 Display Error Alarms

9.8 Rahm System Not Working

Appendix 10: MK2 Updatings

10.1 Main Key on Ground Controls Box

Explains the main key location for MK2 ground controls.

10.2 New Aerial Part Hydraulic Valveblock

Describes changes to the aerial part hydraulic valve block and control box.

Electric Motor with Disengager and Activation Relay

New Charging System

New Electric Plug

New 12V Batteries

New Load Cell System

New Honda Engine on LL17.75 From /400

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