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Hitachi DSP-55VATN - User Manual

Hitachi DSP-55VATN
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INSTRUCTION MANUAL
DSP-45WT6N
DSP-55WT6N
DSP-75WT6N
DSP-55VWTN
DSP-75VWTN
[Without dryer type]
This INSTRUCTION MANUAL explains in detail
the important items that require attention;
observed as the following:
Always observe instructions of WARNING,
CAUTION and IMPORTANT, as they indicate
considerable risks to safety.
HITACHI Oil-Free Rotary Screw Air Compressor
Water-cooled
GRAPHIC DESCRIPTIONS:
Air-cooled
DSP-45AT6N
DSP-55AT6N
DSP-75AT6N
DSP-55VATN
DSP-75VATN
[Without dryer type]
WARNING
: Indicates warnings. If handled improp-
erly, death or severe injury could
result.
CAUTION
: Indicates cautions. If handled improp-
erly, injury and/or physical damage
could result.
Air-Cooled
: Indicates air-cooled type.
: Indicates water-cooled type.
: Indicates variable speed type.
Water-Cooled
IMPORTANT
:
Indicates information that needs attention,
other than WARNING and CAUTION.
: Indicates a reference page.
Prior to operation of this air compressor, ensure that all
operators read and understand this INSTRUCTION MANUAL
completely, thereby operating it safely and properly.
Place the INSTRUCTION MANUAL near the air compressor to
make it available at any time, and refer to it as the need arises.

Other manuals for Hitachi DSP-55VATN

Questions and Answers

Summary

Graphic Descriptions and Warnings

WARNING

Indicates warnings. Improper handling could result in death or severe injury.

Safety Precautions

Operation Procedure - Instrument Panel

Explains the layout and function of buttons and indicators on the instrument panel.

Operation Procedure - Start and Stop

Details the procedures for starting and stopping the air compressor safely.

Troubleshooting - Protective Devices

Lists protective devices, their detection methods, and actions for shutdowns/alarms.

Troubleshooting - Common Problems

Provides troubleshooting steps for common issues, causes, and corrective actions.

Standard Components - Main Parts

Details components like Airend, Compressor Drive Train, and Capacity Control System.

Standard Components - Flow Paths

Explains the flow of compressed air, oil, cooling air, and cooling water through the system.

Standard Components - Key Details

Describes Intercooler, Hi-Precooler, Aftercooler, Check Valve, and Lubricating System functions.

Standard Components - Flow Diagrams

Provides diagrams illustrating the flow paths for air, oil, and water in the system.

Standard Components - Capacity Control

Explains how the compressor adjusts capacity based on air demand.

Maintenance - Periodical Schedule

Outlines routine maintenance tasks based on operating hours and time intervals.

Maintenance - Standard Schedules

Provides detailed schedules for daily, bi-annual, annual, and multi-year maintenance.

Safety Precautions - Specific Hazards

Hot Surface Hazard Warning

Alerts users to extremely hot components that can cause severe injury.

Safety Precautions - General Warnings

Strong Magnetism Warning

Advises caution when handling the motor due to its strong permanent magnet.

Do Not Breathe Air Warning

Warns that discharge air may contain contaminants causing severe injury or death.

High Pressure Air Warning

Alerts to the danger of high-pressure air causing severe injury or death.

Electric Shock Hazard Warning

Stresses disconnecting power and using licensed electricians for wiring.

Hot Surface Warning

Warns about touching hot parts like air end, discharge pipe, and coolers.

Fire Precaution Warning

Advises keeping flammable materials away and using specific circuit breakers.

Safety Precautions - Water-Cooled Specifics

Hot Surface Hazard (Water-Cooled)

Warns about hot surfaces on water-cooled models, including aftercooler and intercooler headers.

Electric Shock Hazard (Fixed Speed)

Emphasizes safety during wiring and servicing for fixed-speed types.

Electric Shock Hazard (Vtype)

Emphasizes safety during wiring and servicing for Vtype compressors.

Rotating Parts Hazard Warning

Warns about hazards associated with rotating parts and proper shutdown procedures.

General Description - Air-Cooled Appearance

General Description - Water-Cooled Appearance

General Description - Air-Cooled Components

General Description - Water-Cooled Components

General Description - Daily Operation Components

Instrument Panel Controls Overview

Explains operation controls on the instrument panel, including Power, Start, and Stop functions.

General Description - Cooling Water and Stopping

Operation Procedure - Instrument Panel

Instrument Panel Layout and Functions

Provides a detailed explanation of the instrument panel's buttons, lights, and LCD monitor.

Operation Procedure - Panel Controls

Instrument Panel Controls and Indicators

Describes the functions of various buttons like START, STOP, UNLOAD STOP, and indicator lights.

Operation Procedure - Start;Stop

Connecting Power and Initial Display

Explains power connection, initial display, and phase error detection.

Starting and Stopping Compressor

Details the sequence for starting, stopping, and immediate stopping operations.

Emergency Stop Procedure

Outlines the steps for using the emergency stop button and resetting the system.

Operation Procedure - LCD Display Navigation

Navigating LCD Displays

Explains how to switch between different monitoring and message displays using the MONITOR button.

Operation Procedure - Monitoring Displays

Normal Operation Monitoring Displays

Details the information shown in Monitor Display 1 and Monitor Display 2 during normal operation.

Operation Procedure - Message Displays

Shutdown Message Displays

Explains the types of shutdown messages and their meanings, including FAILURE and SHUTDOWN screens.

Alarm Message Displays

Describes alarm messages, their display, and required actions like resetting.

Operation Procedure - Automatic Stop Messages

Automatic Stop Display Messages Explained

Explains messages related to automatic stops like SCHEDULED STOP and AUTO OPERATION.

Operation Procedure - Maintenance and Other Messages

Maintenance Notice Messages

Details messages indicating upcoming maintenance based on operating hours or calendar period.

Operation Procedure - Menu Navigation

Navigating and Changing Settings

Guides on moving within the function menu and altering various operational settings.

Operation Procedure - Function Menu Settings

Function Menu - Setting Displays

Explains the [FUNCTION MENU] structure and confirms model/operation settings.

Operation Procedure - Capacity and Scheduled Control

Capacity Control Settings

Explains how to set capacity control parameters like type, pressure settings, and options.

Operation Procedure - Data and History Displays

Operation Data Display

Shows how to view recorded data such as pressure, temperature, and current.

Alarm History Logging

Explains how to view the history of alarms, including type, count, and time.

Shutdown History Logging

Details how to view shutdown history, including type, count, date, and time.

Operation Procedure - Other Settings

Other Settings Management

Covers initial settings, brightness adjustment, language selection, and digital monitor classifications.

Operation Procedure - Digital Monitor Status

Displaying Operation Status via Monitor

Guides on cycling through operation status displays like pressure, temperature, and load rate.

Operation Procedure - Digital Monitor History

Displaying Shutdown History via Monitor

Explains how to access and view the shutdown history recorded by the digital monitor.

Operation Procedure - Setting Control Functions

Setting Control Functions via Monitor

Details how to set functions like IPI, remote operation, dryer, and capacity control via the digital monitor.

Operation Procedure - Pressure Settings

Capacity Control Pressure Conditions

Specifies conditions and examples for setting pressure parameters for capacity control.

Operation Procedure - Pressure and Capacity Changes

Changing Pressure Settings

Step-by-step guide to modify pressure settings for the capacity control system.

Restart After Power Interruption

Explains the function and procedure for restarting after an instantaneous power interruption.

Operation Procedure - Remote Operation

Remote Operation Settings Configuration

Details methods for setting up local or remote operation via the instrument panel or external contact.

Operation Procedure - Energy Saving Modes

ECOMODE Function for Fixed Speed Type

Explains the ECOMODE for power saving and its operational cautions.

Operation Procedure - Daily Compressor Use

Daily Operation Checks and Startup

Covers daily checks and procedures for preparing and starting the air compressor.

Operation Procedure - Compressor Operation

Operating the Air Compressor Checks

Details checks to perform while the air compressor is running, including pressures and temperatures.

Stopping the Air Compressor Procedures

Outlines the procedures for stopping the compressor, checking pressures, and draining water.

Operation Procedure - Adjustments

Operation Procedure - Oil Pressure Regulation

Troubleshooting - Protective Devices (Power)

Protective Device Functions (Power Connection)

Lists protective devices, their detection methods, and actions for power connection issues.

Troubleshooting - Protective Devices (Operation)

Protective Device Functions During Operation

Details protective device actions for alarms like temperature, pressure, and overloading.

Troubleshooting - Air Compressor Issues

Common Air Compressor Problems

Addresses common issues like failure to start, temperature, pressure, and motor overload.

Troubleshooting - Oil Mist Remover Issues

Installation - Unpacking and Conveying

Installation - Location and Environment

Installation - Piping Guidelines

Installation - Piping Specifics

Installation - Drain and Cooling Water Piping

Installation - Ventilation Requirements

Ventilation of Air Compressor Room

Outlines requirements for air intake and ventilation systems for air-cooled models.

Installation - Water-Cooled Ventilation

Startup Operation - Pre-Operation Checks

Pre-Operation Checks and Procedures

Lists essential checks before starting the compressor, including power, oil, and fixtures.

Startup Operation - Starting and Running

Compressor Starting Procedure

Details the steps for starting the compressor, including valve operation and pressure checks.

Startup Operation - Stopping Procedure

Compressor Stopping Procedure

Explains how to stop the compressor using UNLOAD STOP or STOP buttons and post-stop checks.

Startup Operation - OMR Regulator Setting

Wiring - Power and Valve Connections

Wiring - Power Cable Connection

Wiring - Vtype Operating Precautions

Wiring - Diagram References

Wiring - Panel and Monitor Specifications

Wiring - Diagram 1 (Air-Cooled Models)

Wiring - Diagram 1 (Water-Cooled Models)

Wiring - Diagram 2

Standard Components - Main Part Descriptions

Major Component Descriptions

Details components like Airend, Compressor Drive Train, and Capacity Control System.

Standard Components - Flow Paths

Air, Oil, and Water Flow Paths

Explains the flow of compressed air, oil, cooling air, and cooling water through the system.

Standard Components - Key Component Details

Key Component Details

Describes Intercooler, Hi-Precooler, Aftercooler, Check Valve, and Lubricating System functions.

Standard Components - Flow Diagrams

Air;Oil;Water Flow Diagrams

Provides diagrams illustrating the flow paths for air, oil, and water in the system.

Standard Components - Air-Cooled Flow Diagram

Air-Cooled Flow Diagram

Illustrates compressed air and oil flow for air-cooled models.

Standard Components - Vtype Air-Cooled Flow

Vtype Air-Cooled Flow Diagram

Illustrates compressed air and oil flow for Vtype air-cooled models.

Standard Components - Fixed-Speed Water-Cooled Flow

Fixed-Speed Water-Cooled Flow Diagram

Illustrates compressed air and oil flow for fixed-speed water-cooled models.

Standard Components - Vtype Water-Cooled Flow

Vtype Water-Cooled Flow Diagram

Illustrates compressed air and oil flow for Vtype water-cooled models.

Capacity Control System - Load-Unload Operation

Standard Load-Unload Operation

Explains the standard load-unload operation for capacity control.

Capacity Control System - AUTO Operation

Capacity Control System - Pressure Changes

Capacity Control System - Control Types

Capacity Control System - Control Explanations

Capacity Control System - PQ Wide Mode

Oil Mist Remover System

Maintenance - General Procedures

Maintenance - 8000 Hrs;Year Schedule

Maintenance - 8000 Hrs;Year Schedule (Continued)

Maintenance - 4000 Hrs;Year Schedule

Maintenance - 4000 Hrs;Year Schedule (Continued)

Maintenance - Oil Mist Remover Schedule

Maintenance - Air Intake Filter

Maintenance - System Depressurization

Maintenance - Condensate Drain

Maintenance - Strainer Cleaning

Maintenance - Lubricating Oil

Maintenance - Oil System Components

Maintenance - Air Relief and Control Line Filters

Maintenance - Cooler Cleaning

Maintenance - Cooler Scale Issues

Maintenance - Check Valve Replacement

Maintenance - Battery Replacement

Maintenance - Main Motor

Maintenance - Vtype Motor Handling

Maintenance - Main Motor Greasing

Maintenance - Motor Safety Warnings

Maintenance - Motor Cooling Fins

Maintenance - Controller and Fan Inverter

Maintenance - Controller;Fan Inverter Fins

Maintenance - Fan Inverter Fins

Maintenance - Oil Mist Remover

Cautions for Long Term Suspension

Summary

Graphic Descriptions and Warnings

WARNING

Indicates warnings. Improper handling could result in death or severe injury.

Safety Precautions

Operation Procedure - Instrument Panel

Explains the layout and function of buttons and indicators on the instrument panel.

Operation Procedure - Start and Stop

Details the procedures for starting and stopping the air compressor safely.

Troubleshooting - Protective Devices

Lists protective devices, their detection methods, and actions for shutdowns/alarms.

Troubleshooting - Common Problems

Provides troubleshooting steps for common issues, causes, and corrective actions.

Standard Components - Main Parts

Details components like Airend, Compressor Drive Train, and Capacity Control System.

Standard Components - Flow Paths

Explains the flow of compressed air, oil, cooling air, and cooling water through the system.

Standard Components - Key Details

Describes Intercooler, Hi-Precooler, Aftercooler, Check Valve, and Lubricating System functions.

Standard Components - Flow Diagrams

Provides diagrams illustrating the flow paths for air, oil, and water in the system.

Standard Components - Capacity Control

Explains how the compressor adjusts capacity based on air demand.

Maintenance - Periodical Schedule

Outlines routine maintenance tasks based on operating hours and time intervals.

Maintenance - Standard Schedules

Provides detailed schedules for daily, bi-annual, annual, and multi-year maintenance.

Safety Precautions - Specific Hazards

Hot Surface Hazard Warning

Alerts users to extremely hot components that can cause severe injury.

Safety Precautions - General Warnings

Strong Magnetism Warning

Advises caution when handling the motor due to its strong permanent magnet.

Do Not Breathe Air Warning

Warns that discharge air may contain contaminants causing severe injury or death.

High Pressure Air Warning

Alerts to the danger of high-pressure air causing severe injury or death.

Electric Shock Hazard Warning

Stresses disconnecting power and using licensed electricians for wiring.

Hot Surface Warning

Warns about touching hot parts like air end, discharge pipe, and coolers.

Fire Precaution Warning

Advises keeping flammable materials away and using specific circuit breakers.

Safety Precautions - Water-Cooled Specifics

Hot Surface Hazard (Water-Cooled)

Warns about hot surfaces on water-cooled models, including aftercooler and intercooler headers.

Electric Shock Hazard (Fixed Speed)

Emphasizes safety during wiring and servicing for fixed-speed types.

Electric Shock Hazard (Vtype)

Emphasizes safety during wiring and servicing for Vtype compressors.

Rotating Parts Hazard Warning

Warns about hazards associated with rotating parts and proper shutdown procedures.

General Description - Air-Cooled Appearance

General Description - Water-Cooled Appearance

General Description - Air-Cooled Components

General Description - Water-Cooled Components

General Description - Daily Operation Components

Instrument Panel Controls Overview

Explains operation controls on the instrument panel, including Power, Start, and Stop functions.

General Description - Cooling Water and Stopping

Operation Procedure - Instrument Panel

Instrument Panel Layout and Functions

Provides a detailed explanation of the instrument panel's buttons, lights, and LCD monitor.

Operation Procedure - Panel Controls

Instrument Panel Controls and Indicators

Describes the functions of various buttons like START, STOP, UNLOAD STOP, and indicator lights.

Operation Procedure - Start;Stop

Connecting Power and Initial Display

Explains power connection, initial display, and phase error detection.

Starting and Stopping Compressor

Details the sequence for starting, stopping, and immediate stopping operations.

Emergency Stop Procedure

Outlines the steps for using the emergency stop button and resetting the system.

Operation Procedure - LCD Display Navigation

Navigating LCD Displays

Explains how to switch between different monitoring and message displays using the MONITOR button.

Operation Procedure - Monitoring Displays

Normal Operation Monitoring Displays

Details the information shown in Monitor Display 1 and Monitor Display 2 during normal operation.

Operation Procedure - Message Displays

Shutdown Message Displays

Explains the types of shutdown messages and their meanings, including FAILURE and SHUTDOWN screens.

Alarm Message Displays

Describes alarm messages, their display, and required actions like resetting.

Operation Procedure - Automatic Stop Messages

Automatic Stop Display Messages Explained

Explains messages related to automatic stops like SCHEDULED STOP and AUTO OPERATION.

Operation Procedure - Maintenance and Other Messages

Maintenance Notice Messages

Details messages indicating upcoming maintenance based on operating hours or calendar period.

Operation Procedure - Menu Navigation

Navigating and Changing Settings

Guides on moving within the function menu and altering various operational settings.

Operation Procedure - Function Menu Settings

Function Menu - Setting Displays

Explains the [FUNCTION MENU] structure and confirms model/operation settings.

Operation Procedure - Capacity and Scheduled Control

Capacity Control Settings

Explains how to set capacity control parameters like type, pressure settings, and options.

Operation Procedure - Data and History Displays

Operation Data Display

Shows how to view recorded data such as pressure, temperature, and current.

Alarm History Logging

Explains how to view the history of alarms, including type, count, and time.

Shutdown History Logging

Details how to view shutdown history, including type, count, date, and time.

Operation Procedure - Other Settings

Other Settings Management

Covers initial settings, brightness adjustment, language selection, and digital monitor classifications.

Operation Procedure - Digital Monitor Status

Displaying Operation Status via Monitor

Guides on cycling through operation status displays like pressure, temperature, and load rate.

Operation Procedure - Digital Monitor History

Displaying Shutdown History via Monitor

Explains how to access and view the shutdown history recorded by the digital monitor.

Operation Procedure - Setting Control Functions

Setting Control Functions via Monitor

Details how to set functions like IPI, remote operation, dryer, and capacity control via the digital monitor.

Operation Procedure - Pressure Settings

Capacity Control Pressure Conditions

Specifies conditions and examples for setting pressure parameters for capacity control.

Operation Procedure - Pressure and Capacity Changes

Changing Pressure Settings

Step-by-step guide to modify pressure settings for the capacity control system.

Restart After Power Interruption

Explains the function and procedure for restarting after an instantaneous power interruption.

Operation Procedure - Remote Operation

Remote Operation Settings Configuration

Details methods for setting up local or remote operation via the instrument panel or external contact.

Operation Procedure - Energy Saving Modes

ECOMODE Function for Fixed Speed Type

Explains the ECOMODE for power saving and its operational cautions.

Operation Procedure - Daily Compressor Use

Daily Operation Checks and Startup

Covers daily checks and procedures for preparing and starting the air compressor.

Operation Procedure - Compressor Operation

Operating the Air Compressor Checks

Details checks to perform while the air compressor is running, including pressures and temperatures.

Stopping the Air Compressor Procedures

Outlines the procedures for stopping the compressor, checking pressures, and draining water.

Operation Procedure - Adjustments

Operation Procedure - Oil Pressure Regulation

Troubleshooting - Protective Devices (Power)

Protective Device Functions (Power Connection)

Lists protective devices, their detection methods, and actions for power connection issues.

Troubleshooting - Protective Devices (Operation)

Protective Device Functions During Operation

Details protective device actions for alarms like temperature, pressure, and overloading.

Troubleshooting - Air Compressor Issues

Common Air Compressor Problems

Addresses common issues like failure to start, temperature, pressure, and motor overload.

Troubleshooting - Oil Mist Remover Issues

Installation - Unpacking and Conveying

Installation - Location and Environment

Installation - Piping Guidelines

Installation - Piping Specifics

Installation - Drain and Cooling Water Piping

Installation - Ventilation Requirements

Ventilation of Air Compressor Room

Outlines requirements for air intake and ventilation systems for air-cooled models.

Installation - Water-Cooled Ventilation

Startup Operation - Pre-Operation Checks

Pre-Operation Checks and Procedures

Lists essential checks before starting the compressor, including power, oil, and fixtures.

Startup Operation - Starting and Running

Compressor Starting Procedure

Details the steps for starting the compressor, including valve operation and pressure checks.

Startup Operation - Stopping Procedure

Compressor Stopping Procedure

Explains how to stop the compressor using UNLOAD STOP or STOP buttons and post-stop checks.

Startup Operation - OMR Regulator Setting

Wiring - Power and Valve Connections

Wiring - Power Cable Connection

Wiring - Vtype Operating Precautions

Wiring - Diagram References

Wiring - Panel and Monitor Specifications

Wiring - Diagram 1 (Air-Cooled Models)

Wiring - Diagram 1 (Water-Cooled Models)

Wiring - Diagram 2

Standard Components - Main Part Descriptions

Major Component Descriptions

Details components like Airend, Compressor Drive Train, and Capacity Control System.

Standard Components - Flow Paths

Air, Oil, and Water Flow Paths

Explains the flow of compressed air, oil, cooling air, and cooling water through the system.

Standard Components - Key Component Details

Key Component Details

Describes Intercooler, Hi-Precooler, Aftercooler, Check Valve, and Lubricating System functions.

Standard Components - Flow Diagrams

Air;Oil;Water Flow Diagrams

Provides diagrams illustrating the flow paths for air, oil, and water in the system.

Standard Components - Air-Cooled Flow Diagram

Air-Cooled Flow Diagram

Illustrates compressed air and oil flow for air-cooled models.

Standard Components - Vtype Air-Cooled Flow

Vtype Air-Cooled Flow Diagram

Illustrates compressed air and oil flow for Vtype air-cooled models.

Standard Components - Fixed-Speed Water-Cooled Flow

Fixed-Speed Water-Cooled Flow Diagram

Illustrates compressed air and oil flow for fixed-speed water-cooled models.

Standard Components - Vtype Water-Cooled Flow

Vtype Water-Cooled Flow Diagram

Illustrates compressed air and oil flow for Vtype water-cooled models.

Capacity Control System - Load-Unload Operation

Standard Load-Unload Operation

Explains the standard load-unload operation for capacity control.

Capacity Control System - AUTO Operation

Capacity Control System - Pressure Changes

Capacity Control System - Control Types

Capacity Control System - Control Explanations

Capacity Control System - PQ Wide Mode

Oil Mist Remover System

Maintenance - General Procedures

Maintenance - 8000 Hrs;Year Schedule

Maintenance - 8000 Hrs;Year Schedule (Continued)

Maintenance - 4000 Hrs;Year Schedule

Maintenance - 4000 Hrs;Year Schedule (Continued)

Maintenance - Oil Mist Remover Schedule

Maintenance - Air Intake Filter

Maintenance - System Depressurization

Maintenance - Condensate Drain

Maintenance - Strainer Cleaning

Maintenance - Lubricating Oil

Maintenance - Oil System Components

Maintenance - Air Relief and Control Line Filters

Maintenance - Cooler Cleaning

Maintenance - Cooler Scale Issues

Maintenance - Check Valve Replacement

Maintenance - Battery Replacement

Maintenance - Main Motor

Maintenance - Vtype Motor Handling

Maintenance - Main Motor Greasing

Maintenance - Motor Safety Warnings

Maintenance - Motor Cooling Fins

Maintenance - Controller and Fan Inverter

Maintenance - Controller;Fan Inverter Fins

Maintenance - Fan Inverter Fins

Maintenance - Oil Mist Remover

Cautions for Long Term Suspension

Hitachi DSP-55VATN Specifications

General IconGeneral
ModelDSP-55VATN
Power SourceElectric
Max Pressure175 PSI
PhaseSingle
Tank Capacity60 Gallon
Voltage230V
CFM at 40 PSI18.5 CFM

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