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Hitachi RCI-4.0FSG2 User Manual

Hitachi RCI-4.0FSG2
384 pages
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Models
<Indoor Units>
In-the-Ceiling Type
RPI-0.8FSG1 RPI-2.5FSG1 RPI-8FSG1
RPI-1.0FSG1 RPI-3.0FSG1 RPI-10FSG1
RPI-1.5FSG1 RPI-4.0FSG1
RPI-2.0FSG1 RPI-5.0FSG1
4-Way Cassette Type
RCI-1.0FSG2 RCI-2.5FSG2 RCI-5.0FSG2
RCI-1.5FSG2 RCI-3.0FSG2
RCI-2.0FSG2 RCI-4.0FSG2
2-Way Cassette Type
RCD-1.0FSG1 RCD-2.5FSG1 RCD-5.0FSG1
RCD-1.5FSG1 RCD-3.0FSG1
RCD-2.0FSG1 RCD-4.0FSG1
•Wall Type
RPK-1.0FSGM6 RPK-2.0FSGM6
RPK-1.5FSGM6 RPK-2.3FSGM6
Floor Type
RPF-1.0FSG(E) RPF-1.5FSG(E)
Floor Concealed Type
RPFI-1.0FSG(E) RPFI-1.5FSG(E)
Ceiling Type
RPC-2.0FSG1 RPC-3.0FSG1 RPC-5.0FSG1
RPC-2.5FSG1 RPC-4.0FSG1
<Outdoor Units>
FSG(1) Series
RAS-5FSG RAS-16FSG RAS-24FSG1
RAS-8FSG RAS-20FSG RAS-30FSG1
RAS-10FSG
•FS3, FS5 Series
RAS-5FS3 RAS-16FS3 RAS-24FS5
RAS-8FS3 RAS-20FS3 RAS-30FS5
RAS-10FS3
FXG Series
RAS-8FXG RAS-10FXG
FX3 Series
RAS-8FX3 RAS-10FX3
<System Equipment>
•Total Heat Exchangers
KPI-2521 KPI-5021 KPI-8021 KPI-10021
This service mamual provides the technical
information for the HITACHI Inverter-Driven
Multi-Split System Heat Pump Air
Conditioners, “SET FREE, FSG(1)/FS3, FS5
and FXG/FX3 Series”.
Read this manual carefully before starting
service activities.
HITACHI INVERTER-DRIVEN
MULTI-SPLIT SYSTEM
HEAT PUMP AIR CONDITIONERS
SET FREE FSG(1)/FS3, FS5 SERIES
AND
SET FREE FXG/FX3 SERIES
P5413553

Table of Contents

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Hitachi RCI-4.0FSG2 Specifications

General IconGeneral
BrandHitachi
ModelRCI-4.0FSG2
CategoryAir Conditioner
LanguageEnglish

Summary

1. TROUBLESHOOTING

1.1 Initial Troubleshooting

Covers basic troubleshooting steps including switch settings, wiring checks, and initial diagnostics.

1.2 Troubleshooting Procedure

Details troubleshooting steps based on alarm codes, check modes, and device abnormalities.

1.3 Procedure of Checking Each Main Parts

Provides procedures for self-checking PCBs, remote control switches, and other main components.

1.4 Test Run

Outlines procedures for test running the system using remote control or outdoor unit.

2. SERVICING

2.1 Outdoor Unit

Details procedures for servicing the outdoor unit, including component removal and replacement.

2.2 In-the-Ceiling Type (RPI-0.8FSG1 to RPI-5.0FSG1)

Provides servicing procedures specific to In-the-Ceiling units of the RPI series (0.8-5.0HP).

2.3 In-the-Ceiling Type (RPI-8FSG1 and RPI-10FSG1)

Details servicing procedures for In-the-Ceiling units of the RPI series (8-10HP).

2.4 4-Way Cassette Type

Outlines servicing procedures for 4-Way Cassette type indoor units.

2.5 2-Way Cassette Type

Provides servicing procedures specific to 2-Way Cassette type indoor units.

2.6 Wall Type

Details servicing procedures for Wall Type indoor units.

2.7 Floor Type

Outlines servicing procedures for Floor Type indoor units.

2.8 Floor Concealed Type

Provides servicing procedures specific to Floor Concealed Type indoor units.

2.9 Ceiling Type

Details servicing procedures for Ceiling Type indoor units.

2.10 Total Heat Exchanger

Covers structure and servicing procedures for the Total Heat Exchanger unit.

2.11 Cleaning Indoor Unit Heat Exchanger

Provides detailed procedures for cleaning indoor unit heat exchangers for various types.

2.12 Collecting Refrigerant for Replacing Indoor Unit

Explains the procedure for collecting refrigerant before replacing an indoor unit.

3. MAIN PARTS

3.1 Inverter

Details specifications, arrangement, time charts, and protection functions of the inverter unit.

3.2 AC Chopper

Explains the concept, features, specifications, and structure of the AC Chopper control.

3.3 Auto-Louver Mechanism

Describes the operation and stoppage principle of the auto-louver mechanism for various indoor unit types.

3.4 Scroll Compressor

Details the reliable mechanism, principle of compression, and structure of scroll compressors.

3.5 Thermistor

Provides information on thermistor positions and resistance characteristics for indoor and outdoor units.

3.6 Electronic Expansion Valve

Details specifications and procedures for outdoor and indoor electronic expansion valves.

3.7 Pressure Sensor

Explains the high and low pressure control mechanisms and output characteristics of pressure sensors.

3.8 High Pressure Protection Device

Describes the high pressure protection device, its circuit, and control methods.

3.9 Noise Filter (NF)

Details the specifications and circuit diagram of the noise filter used with the inverter.

3.10 Capacitor (CB1, CB2)

Explains the function and specifications of capacitors used for DC conversion in the inverter.

3.11 Reactor (DCL)

Details the specifications and circuit diagrams of reactors used for AC to DC conversion.

4. OPTIONAL FUNCTION

4.1 Indoor Unit (For RPF(I)-FSG(E), RPK-FSGM(✻), RPC-FSG1 (Before Alteration) and RPI (8, 10HP) Series)

Covers optional functions for various indoor unit models, including remote control settings.

4.2 Indoor Unit (For RPI (0.8 to 5.0HP), RCI, RCD, RPC (After Alteration) and KPI Series)

Details input/output settings, remote control functions, and optional settings for specific indoor unit models.

4.3 Outdoor Unit

Explains input/output terminals, function selection, and specific functions like Demand and Forced Stoppage.

4.4 Remote Control Switch

Describes the remote control switch (PC-P1H, PC-2H2), its parts, and operation systems.

4.5 Wireless Remote Control Switch, PC-LH3

Details the PC-LH3 wireless remote control switch, its parts, and installation procedures.

4.6 7-Day Timer, PSC-5T

Explains the operation and settings of the 7-Day Timer (PSC-5T).

4.7 Central Station, PSC-5S

Describes the Central Station (PSC-5S), its parts, and operational notes.

5. FIELD WORK INSTRUCTION

5.1 Burnt-out Compressor due to Insufficient Refrigerant Charge

Provides a Q&A on compressor burnout caused by insufficient refrigerant charge.

5.2 Insufficient Cooling Performance When A Long Piping Is Applied

Addresses insufficient cooling due to long piping and improper dip switch settings.

5.3 Abnormally High Operating Sound [In-the-Ceiling Type Indoor Unit]

Explains high operating sound in In-the-Ceiling units due to installation without ducts.

5.4 Alarm Code “31”

Discusses an alarm code '31' occurring due to incorrect indoor/outdoor unit combinations or settings.

5.5 Not Cooling Well due to Insufficient Installation Space for Outdoor Unit

Covers issues with cooling performance due to insufficient outdoor unit installation space.

5.6 Attention for SET-FREE FXG/FX3 Series

Provides important considerations for SET-FREE FXG/FX3 series installation and operation.

5.7 Select Guide of Drain Pipe for Indoor Unit

Offers guidance on selecting appropriate drain pipe diameters based on flow volume calculations.

5.8 Caution on Refrigerant Leakage

Highlights cautions regarding refrigerant leakage and concentration limits.

5.9 Maintenance Work

Provides a comprehensive checklist for routine maintenance of indoor and outdoor units.

5.10 Service & Maintenance Record by 7-Segment Display

Offers a data sheet for recording service and maintenance information via the 7-segment display.

5.11 Service & Maintenance Record by Remote Control Switch

Provides a data sheet for recording service and maintenance via the remote control switch.

5.12 Service & Maintenance Record

A general record sheet for service and maintenance activities.

8. ELECTRIC WIRING DIAGRAM

8. ELECTRIC WIRING DIAGRAM (For Models: RAS-8FXG and RAS-10FXG)

Provides electrical wiring diagrams for RAS-8FXG and RAS-10FXG models.

8. ELECTRIC WIRING DIAGRAMS

Details electrical wiring diagrams for CH-4.0GE and CH-6.5GE models.

9. CONTROL SYSTEM

9.1. REFRIGERANT CYCLE (EXAMPLE: RAS-10FXG)

Illustrates the refrigerant cycle for a specific model, detailing components and flow.

CH Unit CH-4.0GE

Provides refrigerant cycle diagrams and specifications for CH-4.0GE units.

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