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Hitachi Zaxis 65USB-5A - User Manual

Hitachi Zaxis 65USB-5A
340 pages
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Serial No.
ZX33U
-5A
030002 and up
ZX38U
-5A
050002 and up
ZX48U
-5A
030002 and up
ZX55U
-5A
050002 and up
ZX65USB
-5A
020001 and up
PRINTED IN JAPAN (E) 2014, 12
ZX33U
-5A •
38U
-5A •
48U
-5A •
55U
-5A •
65USB
-5A
HYDRAULIC EXCAVATOR OPERATOR’S MANUAL ENMADC-1-3
Hydraulic Excavator
URL:http://www.hitachi-c-m.com
33U
-5A
38U
-5A
48U
-5A
55U
-5A
65USB
-5A
ENMADC-1-3
PART NO.
Operator’s Manual
This book is printed on recycled paper.

Table of Contents

Questions and Answers

  • E
    eadamsAug 18, 2025
    How to fix Hitachi Zaxis 65USB-5A Excavators batteries that will not be charged?
    • E
      Erica SmithAug 18, 2025
      If the batteries in your Hitachi Excavators are not charging, it could be due to a broken battery separator (replace it), a faulty regulator (adjust and replace), a faulty ground line (repair it), or a faulty alternator (repair or replace).
  • E
    Eric QuinnAug 20, 2025
    Why won't my Hitachi Zaxis 65USB-5A engine start?
    • A
      Ashley SalinasAug 20, 2025
      Your Hitachi Excavators engine might not start due to several reasons: a discharged battery (charge or replace it), disconnected, loose, or corroded battery terminals (repair the corroded area and tighten the connectors), a lowered pilot control shut-off lever (pull it up), disconnected, loose, or corroded starter ground line terminals (repair the corroded area and tighten the connectors), a faulty pilot control shut-off lever electrical system (repair it), too high engine oil viscosity (change the engine oil with appropriate viscosity), or a faulty starter and/or electrical system (repair and adjust).
  • B
    Brandon PachecoAug 23, 2025
    What to do if my Hitachi Zaxis 65USB-5A Excavators coolant temperature is too high?
    • M
      Mary WalkerAug 23, 2025
      If the coolant temperature in your Hitachi Excavators is too high, it could be due to: low coolant level (refill it), insufficient fan belt tension (adjust it), a damaged rubber hose (replace it), a faulty thermostat (replace it), or a faulty coolant temperature gauge (replace it).
  • A
    Amanda WilliamsAug 26, 2025
    What to do if my Hitachi Zaxis 65USB-5A starter rotates but the engine doesn't start?
    • C
      Christine HerreraAug 26, 2025
      If the starter rotates but the engine doesn't start in your Hitachi Excavators, check for: no fuel (refill it, ensuring there are no leaks), a faulty injection pump (repair and adjust), air in the fuel system (bleed the air), a clogged fuel filter (drain water and replace the element), frozen fuel (warm the fuel pump with hot water or wait for the temperature to rise), or a faulty preheat system (repair and adjust).
  • M
    Michelle FisherAug 27, 2025
    Why do Hitachi Zaxis 65USB-5A Excavators batteries discharge quickly after being charged?
    • E
      Erik StephensonAug 28, 2025
      If your Hitachi Excavators batteries discharge quickly after being charged, the cause might be a shorted cable (repair or replace), a shorted battery separator (repair or replace), or increased sediment in the battery (replace the battery).
  • M
    Matthew KaneAug 29, 2025
    What to do if Hitachi Zaxis 65USB-5A engine stalls soon after starting?
    • H
      Hannah FoxAug 30, 2025
      If your Hitachi Excavators engine stalls soon after starting, it could be due to: too low idle speed (repair and adjust), a clogged fuel filter (drain water and replace the element), a clogged pre-fuel filter (clean or replace the element), a faulty engine control system (repair and adjust), a clogged air cleaner (clean or replace the element), or a faulty injection pump (repair and adjust).
  • K
    kwadeSep 1, 2025
    Why is my Hitachi Zaxis 65USB-5A engine running irregularly?
    • D
      David JonesSep 1, 2025
      An irregularly running engine in your Hitachi Excavators may be caused by a faulty fuel system (repair and adjust), water or air in the fuel system (drain water or bleed air), or a faulty engine control system (repair and adjust).
  • E
    ebrightSep 3, 2025
    Why do Hitachi Excavators have no hydraulic functions and noise from pumps?
    • K
      Kimberly TorresSep 3, 2025
      If your Hitachi Excavators has no hydraulic functions and there's noise from the pumps, it could be due to a faulty hydraulic pump (repair or replace), a lack of hydraulic oil (refill), or a broken suction pipe and/or hose (repair or replace).
  • A
    Andrew BerrySep 6, 2025
    Why is my Hitachi Zaxis 65USB-5A lever heavy to operate?
    • K
      Kevin BruceSep 6, 2025
      If the lever on your Hitachi Excavators is heavy to operate, it might be due to a rusted joint (lubricate or repair) or a worn pusher (replace).
  • J
    John SmithSep 8, 2025
    What causes Hitachi Zaxis 65USB-5A not to move smoothly?
    • U
      uhurstSep 8, 2025
      If your Hitachi Excavators does not move smoothly, it could be caused by a worn pusher (repair or replace) or a faulty pilot valve (replace).

Summary

SAFETY

Follow Safety Instructions

Adhering to all safety signs, messages, and operating procedures for machine safety.

Investigate Job Site Beforehand

Assessing job site conditions to prevent accidents like tipping or collapse.

Drive Machine Safely

Procedures for safe driving, including slope operations and avoiding obstructions.

Avoid Tipping

Crucial precautions to prevent machine tipping, especially on grades.

Avoid Power Lines

Safety measures when operating near electric lines to prevent electrocution.

Practice Safe Maintenance

Essential safety procedures before performing maintenance work.

Prevent Fires

Checks and actions to prevent fires caused by oil leaks or electrical shorts.

OPERATORS STATION

Basic Screen

Details the primary display screen showing operational data.

Indicators

Explains various warning and status indicators on the monitor.

Alarm Occurrence Screen

How the monitor displays critical errors and warnings.

Alarm List Display

Accessing a list of active alarms and their codes.

Contents of Alarms

Lists error and warning codes with their causes and remedies.

Seat Belt

Importance and proper use of the seat belt for operator safety.

BREAK-IN

Breaking in New Machine

Proper procedure for the initial break-in period to ensure longevity.

OPERATING THE ENGINE

Inspect Machine Daily Before Starting

Daily checks required before starting the engine.

Starting the Engine

Step-by-step guide for starting the engine.

Check Instruments After Starting Engine

Verifying instrument readings and system status after the engine starts.

Using Booster Battery

Steps for safely starting the machine using a booster battery.

Stopping the Engine

Detailed steps for safely shutting down the engine.

DRIVING THE MACHINE

Travel Levers and Pedals (Optional)

Instructions for operating travel levers or pedals for movement.

Travel Mode Switch

Selecting between fast and slow travel modes for optimal performance.

Towing Machine

Safe procedures and precautions for towing a disabled machine.

Precautions for Traveling on Slopes

Critical safety measures for operating on inclined surfaces.

Parking the Machine

Proper procedures for parking the machine on level ground or slopes.

OPERATING THE MACHINE

Control Lever (ISO Pattern)

Explanation of the ISO pattern control lever functions.

Pilot Control Shut-Off Lever

Function and importance of the pilot control shut-off lever for safety.

Auto-Idle

Explains the automatic engine idling feature to save fuel.

Power Mode

Selection between ECO and PWR modes for engine speed and performance.

Overload Alarm Selector (Optional)

How to activate or deactivate the overload alarm.

Operating Backhoe

Techniques and precautions for backhoe excavation work.

Avoid Abusive Operation

Warnings against improper operating techniques that can cause damage.

Avoid Driving Bucket Teeth into Ground

Safety advice to prevent damage and injury from forceful bucket use.

Emergency Boom Lowering Procedure

Procedure to safely lower the boom if the engine stalls.

TRANSPORTING

Loading;Unloading on a Truck

Procedures and requirements for safe loading and unloading onto trucks.

Fastening Machine for Transporting

Securing the machine to the transport vehicle with wire ropes.

Lifting Machine

Guidelines and warnings for lifting the machine with equipment.

MAINTENANCE

Correct Maintenance and Inspection Procedures

General guidelines for performing maintenance and inspections correctly.

B. Engine

Maintenance procedures for the engine system.

D. Hydraulic System

Maintenance procedures for the hydraulic system.

E. Fuel System

Maintenance procedures for the fuel system.

Periodic Replacement of Parts

Schedule for replacing critical parts to ensure safety and performance.

MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS

Maintenance Under Special Environmental Conditions

Precautions for operating in specific environmental conditions like mud, dust, or freezing weather.

TROUBLESHOOTING

Engine

Common problems and solutions for the engine and its auxiliaries.

Impossible to Start the Engine

Troubleshooting steps for engine starting issues.

Hydraulic System

Issues and remedies for the hydraulic system.

SPECIFICATIONS

OPTIONAL ATTACHMENT

Hydraulic Breaker, Hydraulic Crusher and Quick Coupler

Information on selecting and operating hydraulic attachments.

Precautions for Breaker Operation

Safety advice and operational tips for the hydraulic breaker.

Precautions for Crusher Operation

Safety advice and operational tips for the hydraulic crusher.

Control Lever (H-pattern: HITACHI Excavator Pattern)

Explanation of the control lever functions in the H-pattern.

Control Lever (SAE-backhoe Pattern)

Explanation of the control lever functions in the SAE-backhoe pattern.

Hitachi Zaxis 65USB-5A Specifications

General IconGeneral
Operating Weight6300 kg
Bucket Capacity0.08 - 0.22 m³
Engine ModelYanmar 4TNV98CT
Rated Power36.2 kW
Max. Digging Depth4020 mm

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