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Hitachi ZX 280-5G User Manual

Hitachi ZX 280-5G
31 pages
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TTDDF-EN-00ZX280
-5G
280LC
-5G
HYDRAULIC EXCAVATOR TECHNICAL MANUAL TROUBLESHOOTING
Service Manual consists of the following separate Part No.
Technical Manual (Operational Principle) : Vol. No.TODDF-EN
Technical Manual (Troubleshooting) : Vol. No.TTDDF-EN
Workshop Manual : Vol. No.WDDF-EN
Engine Manual : Vol. No.EDCD-EN
TTDDF-EN-00
PART NO.
Hydraulic Excavator
Technical Manual
Troubleshooting
280
-5G
280LC
-5G
ZX
PRINTED IN JAPAN (K) 2011, 11
URL:http://www.hitachi-c-m.com
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Hitachi ZX 280-5G Specifications

General IconGeneral
BrandHitachi
ModelZX 280-5G
CategoryExcavators
LanguageEnglish

Summary

Introduction to the Manual

To The Reader

Information for experienced technicians on using the manual for maintenance and repair.

Additional References

Guidance on consulting other related Hitachi materials alongside this manual.

Manual Composition

Details the structure and content of the Technical, Workshop, and Engine manuals.

Page Numbering System

Explains the format and meaning of page numbers within the manual.

Safety Alert Symbol and Headline Notations

Explains safety alert symbols and signal words used to indicate potential hazards.

Units Used in the Manual

Lists SI units and provides conversion factors to other common units for reference.

Symbol and Abbreviation Reference

Safety Precautions and Guidelines

Recognize Safety Information

How to identify and understand safety alert symbols used in the manual and on the machine.

Understand Signal Words

Explains the meaning of signal words like DANGER, WARNING, CAUTION, and IMPORTANT.

Follow Safety Instructions

Emphasizes reading and following all safety signs and messages for safe operation.

Prepare for Emergencies

Guidelines for being prepared for fires and accidents, including first aid and fire extinguishers.

Wear Protective Clothing

Recommendations for appropriate safety clothing and equipment for operating the machine.

Protect Against Noise

Advises on protecting hearing from loud noises with suitable protective devices.

Inspect Machine Daily

Details the importance of daily walk-around inspections before starting the machine.

General Precautions for Cab

Safety measures and precautions to be observed within the operator's cab.

Use Handholds and Steps Safely

Proper procedures for using handholds and steps to prevent falls when mounting/dismounting.

Adjust the Operator's Seat

Guidelines for adjusting the operator's seat for optimal comfort and control operation.

Ensure Safety Before Leaving Seat

Procedures to follow before rising from or leaving the operator's seat to prevent accidents.

Fasten Your Seat Belt

Importance of wearing a seat belt and its proper inspection and replacement.

Move and Operate Machine Safely

Rules for safe movement and operation of the machine, including bystander safety.

Operate Only from Operator's Seat

Strict instruction to operate the machine only from the designated operator's seat.

Jump Starting Procedures

Safety instructions and warnings related to jump starting the engine.

Keep Riders off Machine

Warning against carrying unauthorized riders on the machine due to injury risks.

Precautions for Operations

General precautions to consider before and during machine operations.

Investigate Job Site Beforehand

Importance of assessing job site conditions like excavations and ground stability before work.

Install OPG Guard

Recommendation to install OPG guards in areas with falling object risks.

Provide Signals for Jobs Involving Multiple Machines

Guidelines for using signals and signal persons for coordinated work with multiple machines.

Confirm Direction of Machine to Be Driven

Procedure to confirm machine orientation relative to the operator before driving.

Drive Machine Safely

Safe driving practices, including speed, terrain, and slope operation.

Avoid Injury from Rollaway Accidents

Measures to prevent machine rollaways and accidents during parking or movement.

Avoid Injury from Back-Over and Swing Accidents

Safety measures to prevent accidents related to backing up or swinging the machine.

Keep Person Clear from Working Area

Mandate to keep all persons clear of the machine's operating and movement areas.

Never Position Bucket Over Anyone

Prohibition against lifting or swinging the bucket over any person or vehicle cab.

Avoid Undercutting

Proper positioning when working near excavations to facilitate retreat if footing collapses.

Avoid Tipping

Critical advice and precautions to prevent the machine from tipping over, especially on grades.

Never Undercut a High Bank

Warning about the risks of undercutting high banks, including collapse and landslides.

Dig with Caution

Precautions when digging, especially regarding underground utilities like cables and gas lines.

Operate with Caution

Safety measures to avoid hitting overhead obstacles during operation.

Avoid Power Lines

Strict safety guidelines for operating near electric power lines to prevent electrocution.

Precautions for Lightning

Procedures to follow during electrical storms, including stopping operation and seeking shelter.

Object Handling Safety

Safety rules for using the machine for craning operations and handling loads.

Protect Against Flying Debris

Measures to protect the operator and bystanders from flying debris during operations.

Park Machine Safely

Steps and procedures for safely parking the machine to prevent accidents.

Handle Fluids Safely-Avoid Fires

Safety precautions for handling flammable fluids like fuel to prevent fires and explosions.

Transport Safely

Guidelines and precautions for safely loading, unloading, and transporting the machine.

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