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Hitachi ZX 38U-5A User Manual

Hitachi ZX 38U-5A
61 pages
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TADC-EN-01
ZX38U
-5A
HYDRAULIC EXCAVATOR TECHNICAL MANUAL
Service Manual consists of the following separate Part No.
Technical Manual : Vol. No.TADC-EN
Workshop Manual : Vol. No.WADC-EN
Engine Manual : Vol. No.ETADB-EN, EWADB-EN
TADC-EN-01
PART NO.
Hydraulic Excavator
Technical Manual
38U
-5A
ZX
PRINTED IN JAPAN (K) 2014, 09
URL:http://www.hitachi-c-m.com
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Hitachi ZX 38U-5A Specifications

General IconGeneral
Operating Weight3870 kg
Max Digging Depth3470 mm
Max Reach5660 mm
Width1740 mm
Height2510 mm
Rated Power24.5 kW (33 hp) at 2, 200 rpm
Overall Length4860 mm
Overall Width1740 mm
Overall Height2510 mm
Transport Length4860 mm
Transport Width1740 mm
Transport Height2510 mm
Bucket Capacity0.11 m³

Summary

Introduction

To The Reader

Information for technicians on how to use the manual and its purpose.

Manual Composition

Outlines the structure and content of the Technical, Workshop, and Engine manuals.

Safety Alert Symbol and Headline Notations

Explains safety symbols and signal words used in the manual for hazard identification.

Units Used

Details the SI units and their conversions used throughout the document.

Symbol and Abbreviation

Safety

General Safety Guidelines

Covers recognizing safety information, signal words, and following general instructions.

Safe Operation Practices

Details safe machine operation, moving, driving, and seat adjustment procedures.

Hazard Identification and Prevention

Focuses on job site safety, tipping, power lines, fluid handling, and fire prevention.

Specific Hazard Warnings

Covers specialized safety topics like lightning, object handling, and battery explosions.

Section 1 General

Specifications

Provides standard specifications and working ranges for the ZX38U-5A model.

Component Layout

Illustrates the main components and their locations within the machine.

Component Specifications

Details specifications for engine, accessories, hydraulic, and electrical components.

Section 2 System

Control System

Explains the machine's control system and its various functions.

Hydraulic System

Details the hydraulic system, including its components and operation.

Electrical System

Outlines the electrical system, including monitor, switches, and battery room components.

Section 3 Component Operation

Pump and Swing Systems

Describes the operation of the pump device, swing device, and related valves.

Control and Travel Systems

Explains the operation of control valves, pilot valves, and travel devices.

Upperstructure and Undercarriage

Details the operation of upperstructure and undercarriage components.

Section 4 Operational Performance Test

Test Introduction and Standards

Introduces performance testing procedures and establishes standards.

Engine and Machine Performance Testing

Covers procedures for testing engine and overall machine performance.

Section 5 Troubleshooting

Diagnosing Procedure

Outlines the systematic approach to diagnosing machine problems.

Monitor and Troubleshooting Guides

Provides guidance on monitor interpretation and specific troubleshooting steps.

Workshop Manual

General Information and Standards

Covers general information, precautions, and maintenance standards for disassembly and assembly.

Component Maintenance

Details maintenance procedures for upperstructure, undercarriage, and attachment components.

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