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General| Brand | Honda |
|---|---|
| Model | 2006 FOURTRAX FOREMAN TRX500 FE |
| Category | Offroad Vehicle |
| Language | English |
Basic shop safety, wear appropriate clothing, use safety equipment, read instructions first.
Covers scheduled maintenance, inspections, and component service procedures.
Information on carburetor, fuel tank, system components, and troubleshooting.
Procedures for removing the engine from the frame and installing it.
Details on brake fluid, pads, discs, calipers, drums, shoes, and pedal service.
Inspection and service for battery, alternator, regulator/rectifier, and charging system.
General torque values for common fastener types.
Schedule for periodic inspections, cleaning, adjustments, and replacements.
Procedure for inspecting and adjusting valve clearance when the engine is cold.
Procedure for checking engine oil level and changing engine oil.
Procedure for checking and filling brake fluid, and bleeding the system.
Procedure for removing and installing the carburetor assembly.
Procedure for disassembling and inspecting carburetor components like jets and O-rings.
Torque values for engine hanger nuts, bolts, and differential mounting bolts.
Procedure for removing engine components like mud guards, fenders, exhaust, and carburetor.
Procedure for removing the cylinder head, including related components and fasteners.
Procedure for disassembling the cylinder head, including valve spring cotters and valve components.
Procedure for inspecting and refacing valve seats for proper contact and width.
Procedure for assembling the cylinder head with valves, springs, and stem seals.
Procedure for installing the cylinder head, including gasket, bolts, and torque values.
Procedure for removing the cylinder head, cylinder, and piston.
Procedure for installing cylinder, applying sealant, and tightening bolts.
Procedure for removing the front crankcase cover, clutch lock nut, and centrifugal clutch assembly.
Diagnosing issues when the starter motor turns but the engine does not turn.
Procedure for removing recoil starter, replacing starter rope, and disassembling starter components.
Procedure for removing alternator cover, starter reduction gear, flywheel, and starter driven gear.
Procedure for separating crankcase halves, removing engine, cylinder, clutch, and other components.
Procedure for removing crankshaft and balancer from rear crankcase.
Procedure for removing and installing the front wheel, including tire changing.
Procedure for removing and installing the rear wheel, including tire mounting.
Diagnosing issues when the starter motor does not turn, turns slowly, or turns but engine does not turn.
Self-diagnosis function, problem code retrieval, and erasure procedures for the ES system.
Troubleshooting steps for electric shift system failures, including gearshift linkage and gear position indicator.
Chart for diagnosing 4WD indicator blinking codes and checking related parts.
Troubleshooting guide for engine starting problems, including fuel flow, spark, and compression.
Troubleshooting guide for engine power loss, including drive train, tires, clutch, and ignition.
Troubleshooting guide for steering issues, wheel wobble, vehicle pulling, and suspension noise.
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