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Honda 2007 NPS50 Ruckus User Manual

Honda 2007 NPS50 Ruckus
296 pages
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Table of Contents

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Honda 2007 NPS50 Ruckus Specifications

General IconGeneral
Engine Type49cc liquid-cooled single-cylinder four-stroke
IgnitionCDI
TransmissionAutomatic V-Matic belt drive
Front SuspensionTwin-downtube fork; 1.9 inches travel
Rear SuspensionSingle shock; 2.6 inches travel
Front BrakeDrum
Rear BrakeDrum
Front Tire120/90-10
Rear Tire130/90-10
Wheelbase49.8 inches
Seat Height28.9 inches
Fuel Capacity1.3 gallons
Induction18mm CV carburetor
Curb Weight194 pounds

Summary

General Information

Service Rules

Guidelines for proper service and maintenance of the scooter.

Model Identification

Information on identifying the scooter model.

Serial Numbers

Location of vehicle and engine serial numbers.

Labels

Description and location of various labels on the scooter.

General Specifications

Detailed technical specifications for dimensions, frame, engine, drive train.

System Specifications

Specifications for lubrication, fuel, and cooling systems.

Maintenance

Service Information and Schedule

General advice, safety, and maintenance intervals.

Engine and Fuel System Maintenance

Tasks for fuel line, throttle, air cleaner, spark plug, and engine oil.

Cooling, Emission, and Brake Systems Maintenance

Maintenance for cooling, emission control, and brake systems.

Suspension, Wheels, and Fasteners

Inspection of suspension, wheels, tires, and fasteners.

Lubrication System

Service Information

General cautions, specifications, torque values, and troubleshooting for lubrication.

Oil Pump Service

Removal, disassembly, inspection, and assembly of the oil pump.

Fuel System

Component Locations and Service Information

Locations of fuel system components and general service advice.

Troubleshooting

Common issues with the fuel system and their probable causes.

Air Cleaner Housing Service

Removal, installation, and inspection of the air cleaner housing.

Carburetor Service

Carburetor removal, disassembly, assembly, cleaning, and installation.

Fuel Tank Service

Removal and installation of the fuel tank.

Cooling System

Service Information and Specifications

General precautions, specifications, and torque values for the cooling system.

Troubleshooting

Common cooling system issues and their causes.

Component Service

Procedures for water pump, thermostat, radiator, and reserve tank.

Engine Removal/Installation

Component Locations

Diagram showing the location of engine mounting components.

Service Information and Specifications

General advice, specs, and torque values for engine service.

Engine Removal Procedure

Step-by-step guide for removing the engine from the frame.

Engine Installation Procedure

Step-by-step guide for installing the engine into the frame.

Cylinder Head/Valves

Component Overview and Specifications

Locations, general advice, specs, and torque values for cylinder head service.

Troubleshooting

Issues related to cylinder head and valves, and their causes.

Cylinder Head Service Procedures

Procedures for head cover, head removal, disassembly, and valve service.

Kickstarter/Drive Pulley/Driven Pulley/Clutch

Component Overview and Specifications

Locations, specs, torque values, and tools for the drive train system.

Troubleshooting

Common issues with kickstarter, pulleys, and clutch.

Kickstarter and Belt Case Cover Service

Procedures for belt case cover and kickstarter.

Pulley and Clutch System Service

Procedures for drive pulley, driven pulley, and clutch.

Final Reduction

Component Overview and Specifications

Locations, specs, torque values, and tools for final reduction.

Troubleshooting

Issues related to the final reduction and transmission.

Disassembly and Oil Service

Checking oil level and transmission disassembly procedures.

Component Replacement and Assembly

Procedures for driveshaft, bearing, and final reduction assembly.

Alternator/Starter

Component Locations and Service Information

Locations, torque values, tools, and service advice for alternator/starter.

Alternator/Starter Removal and Installation

Procedures for removing and installing the alternator/starter components.

Crankshaft/Piston/Cylinder

Component Overview and Specifications

Locations, specs, torque values, and advice for crankshaft, piston, cylinder.

Troubleshooting

Issues related to crankshaft, piston, and cylinder problems.

Crankcase and Piston Service

Procedures for separating crankcase and removing/installing piston.

Crankshaft, Cylinder, and Ring Inspection

Inspecting crankshaft, cylinder, piston, rings, and their clearances.

Front Wheel/Brake/Suspension/Steering

Component Overview and Specifications

Locations, specs, torque values, tools, and advice for front wheel system.

Troubleshooting

Issues related to front wheel, brake, suspension, and steering.

Wheel and Brake System Service

Procedures for front wheel and brake removal, inspection, and assembly.

Fork and Steering System Service

Procedures for front fork, handlebar, and steering stem service.

Rear Wheel/Brake/Suspension

Component Locations and Service Information

Locations, specs, torque values, and advice for rear wheel system.

Troubleshooting

Issues related to rear wheel, brake, and suspension.

Rear Wheel and Brake Service

Procedures for rear wheel and brake removal, inspection, and assembly.

Rear Shock Absorber Service

Removal, inspection, and installation of the rear shock absorber.

Battery/Charging System

System Overview and Specifications

Diagram, general advice, specs, tools, battery charging, and testing.

Troubleshooting

Diagnostic steps for battery and charging system problems.

Battery Service

Battery removal, installation, and voltage inspection.

Charging System and Component Inspection

Inspecting charging system, ECM, relays, and coils.

Ignition System

System Diagram and Service Information

Diagram, general advice, specs, and tools for the ignition system.

Troubleshooting

Diagnostic steps for ignition system problems.

Ignition System Inspection

Inspecting ignition coil primary peak voltage and pulse generator.

Throttle Position Sensor Service

Inspecting and servicing the throttle position sensor.

Electric Starter

System Diagram and Service Information

Diagram, general advice, and precautions for the electric starter system.

Troubleshooting

Diagnostic steps for electric starter problems.

Starter Relay and ECM Inspection

Inspecting the starter relay, its circuits, and ECM connections.

Lights/Meters/Switches

System Overview and Specifications

System location, general advice, specs, torque values, and troubleshooting.

Headlight and Turn Signal Service

Procedures for headlight bulb replacement and turn signal light service.

Brake, Indicator, Speedometer, and Sensor Service

Procedures for brake/tail light, indicators, speedometer, and sensors.

Wiring Diagrams

Wiring Diagrams ('03-'05 Model)

Electrical wiring diagram for the '03-'05 model.

Wiring Diagrams (After '05 Model)

Electrical wiring diagram for the '05 and later models.

Troubleshooting

Starting and Power Issues

Diagnosing engine start and power loss problems.

Performance and Handling Issues

Diagnosing performance at different speeds and handling issues.

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