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Honda C50M User Manual

Honda C50M
127 pages
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ANUAL
.
HONDA
5
SERIES
MODELS
CSO, CSO AND
SSO
HON
~
65
SERIES
MODE
S
C65
C65
o
565
.,

Table of Contents

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Honda C50M Specifications

General IconGeneral
BrandHonda
ModelC50M
CategoryMotorcycle
LanguageEnglish

Summary

Foreword

Features

Engine Overview and Overhead Camshaft Design

Details the engine's overhead camshaft design and its benefits for uniform output.

Self Adjusting Cam Chain Tensioner

Explains the oil damping system for cam chain tension and quiet operation.

Easy Handling, Operation, and Maintenance

Highlights automatic clutch, centrifugal oil filters, pressurized lubrication, and easy maintenance.

Frame Construction (C50, C50M, C65, C65M)

Describes the pressed steel sheet frame for uniform quality and clean exterior.

Excellent Handling and Riding Comfort

Focuses on comfortable riding with soft cushions and stable handling on various road conditions.

Greater Safety Features

Highlights improved visibility with larger turn signal lamps, taillight, and better headlight.

Intake and Exhaust System

Explains the expansion chamber, air cleaner, and muffler for efficient intake and reduced noise.

Frame Construction (S50, S65)

Details frame body, suspension, and noise suppression for S50/S65 models.

Special Tools

Special Tools for Engine Maintenance

Lists necessary tools for disassembling and reassembling the engine components.

Special Tools for Frame Maintenance

Lists necessary tools for disassembling and reassembling the motorcycle frame.

Engine

Engine Overview and Assembly Diagram

Provides a general overview and assembly diagram of the engine.

Engine Description and Features

Details the engine's design, including O.H.C., efficiency, and durability features.

Power Transmission System

Explains how engine power is transmitted through various components to the rear wheel.

Engine Removal and Installation Procedures

Provides step-by-step instructions for removing and installing the engine.

Engine Installation Details

Details the process of installing the engine, including chain tension adjustment.

Engine Lubrication System Overview

Describes the engine's pressure lubrication system and oil flow paths.

Oil Pump Principle and Disassembly

Explains the trochoid oil pump mechanism and its disassembly procedure.

Cylinder Head Design and Camshaft Drive

Details the aluminum alloy cylinder head construction and camshaft drive via chain.

Cylinder Head Combustion Chamber Design

Explains the combustion chamber shape, squish area, and their effect on efficiency.

Cylinder Head Disassembly Procedure

Provides step-by-step instructions for removing the cylinder head.

Cylinder Head Inspection and Repair

Covers inspecting for warpage, methods for correction, and tightening torque.

Cylinder Head Reassembly Procedure

Details the process of reassembling the cylinder head, including O-rings and torque sequence.

Valve Seat Contact Surface Inspection

Explains how to inspect valve seat contact and the use of seat cutters.

Valve Contact Area Inspection

Describes inspecting valve seating using air and checking for bubbles.

Valve Guide and Spring Specifications

Provides specifications for valve guides, springs, and their service limits.

Camshaft Function and Installation

Explains the camshaft's role, drive mechanism, and oiling, plus installation details.

Camshaft Construction and Valve Timing Diagrams

Details camshaft construction, cam contour, and valve timing diagrams.

Camshaft Specifications and Cylinder Preparation

Lists camshaft specifications and cylinder disassembly steps.

Cylinder Inspection and Reassembly

Covers cylinder inspection, measurement, and reassembly procedures.

Piston Design and Construction

Explains piston design, including stepped taper, offset pin, and skirt flexibility.

Piston Ring Function and Characteristics

Describes the function of piston rings and their construction for heat dissipation.

Piston and Piston Ring Inspection

Details inspection procedures for piston dimensions, rings, and grooves.

Piston and Ring Dimension Specifications

Provides detailed specifications and service limits for piston and ring dimensions.

Valve Operating Mechanism Overview

Explains the valve operating mechanism, its relation to engine speed, and noise reduction.

Valve Operating Mechanism Disassembly and Inspection

Details the disassembly of the rocker arm and inspection of its components.

Cam Chain Tensioner Function and Operation

Describes the cam chain tensioner's role in suppressing vibration and its oil damping operation.

Right Crankcase Cover Description

Details the heat-resistant aluminum alloy right crankcase cover and oil pump incorporation.

Cam Chain Tensioner Spring Inspection

Provides specifications and service limits for the cam chain tensioner spring.

Clutch System Overview

Explains the function of the clutch and its operation for power transmission.

Clutch Disassembly and Reassembly

Provides procedures for disassembling and reassembling the clutch unit.

Clutch Center Guide and Primary Drive Gear Inspection

Details inspection procedures for clutch center guide, primary drive gear, and friction disc.

Clutch Spring Specifications

Lists specifications and service limits for clutch springs.

Crankcase and Breather System

Describes the crankcase construction and the function of the breather system.

Crankshaft Function and Disassembly

Explains the crankshaft's role and provides its disassembly procedure.

Crankshaft Inspection and Runout Measurement

Details crankshaft inspection, including runout, clearance, and pin measurements.

Transmission Overview and Construction

Explains the transmission's function, gear types, and construction details.

Transmission Component Inspection

Provides inspection procedures and specifications for transmission shafts, gears, and shift drum.

Kick Starter Assembly and Disassembly

Details the components and procedures for kick starter assembly and disassembly.

Kick Starter Inspection and Reassembly

Covers inspection of kick starter parts and the reassembly process.

Carburetor Overview and Function

Explains the carburetor's function, features, and how it regulates fuel mixture.

Carburetor Air and Fuel Systems

Details the air and fuel flow systems within the carburetor.

Carburetor Float Chamber and Choke System

Explains the float chamber's role in maintaining fuel level and the choke system for starting.

Carburetor Component Functions (Main Jet, Air Jet, Needle Jet)

Describes the function of main jet, air jet, and needle jet in fuel mixture control.

Carburetor Component Functions (Jet Needle, Throttle Valve, Slow Jet)

Explains the jet needle, throttle valve, and slow jet functions for fuel mixture.

Carburetor Adjustment: High Speed

Details adjusting the main jet for high-speed performance and lean/rich mixture.

Carburetor Adjustment: Intermediate Speed

Explains adjusting intermediate speed using needle jet and throttle valve cut-away.

Carburetor Adjustment: Slow Speed and Idle

Covers adjusting slow speed with air screw/cut-away and idle speed with stop screw.

Carburetor Air and Fuel Flow (S50, S65)

Details the air flow and main fuel system for S50/S65 models.

Carburetor Float Chamber Operation (S50, S65)

Explains the float chamber's mechanism and overflow pipe function for S50/S65.

Choke System and Fuel Level Adjustment

Details the choke system for starting and how to adjust the fuel level.

Frame

Handle Construction and Disassembly

Describes the steering handle construction and provides disassembly steps.

Front Fork Construction and Disassembly

Details the front fork construction with ball bearings and its disassembly procedure.

Front Cushion Construction and Disassembly

Explains front cushion construction and the steps for its disassembly.

Front Cushion Inspection and Reassembly

Covers inspection of front cushion damper characteristics and reassembly.

Rear Cushion System

Describes the rear cushion construction and provides its cross-sectional diagram.

Front Wheel Assembly and Disassembly

Details the front wheel components and procedures for disassembly.

Front Wheel Inspection and Reassembly

Covers inspecting the wheel rim, axle, brake drum, and shoes, plus reassembly.

Front Wheel Reassembly Details

Provides details on installing tire flap, bearings, and brake adjustments for the front wheel.

Rear Wheel Construction

Describes the rear wheel assembly, including hub, brake panel, and tire.

Rear Wheel Disassembly and Inspection

Details rear wheel disassembly, inspection of rim, axle, and brake lining.

Rear Wheel Inspection and Brake Adjustment

Covers inspecting rear wheel components and adjusting the brake pedal play.

Braking System Disassembly and Inspection

Details disassembly and inspection of brake pedal, springs, and pivot components.

Rear Fork Disassembly

Provides steps for removing the rear wheel, drive chain, and rear fork.

Rear Fork Inspection and Reassembly

Covers inspection of rear fork bushings and reassembly of the fork and chain case.

Drive Chain Function and Disassembly

Explains the drive chain's role and provides its disassembly procedure.

Drive Chain Inspection and Reassembly

Covers drive chain inspection, specifications, and reassembly procedures.

Air Cleaner Construction and Disassembly

Details air cleaner construction and steps for removing the air cleaner element.

Air Cleaner Inspection and Reassembly

Covers inspecting the air cleaner case and reassembling the unit.

Frame Body Construction

Describes the frame body construction using steel pipe and sheets, and its pivot function.

Muffler and Exhaust Pipe Function

Explains the muffler's role in silencing exhaust and its integral design with the exhaust pipe.

Muffler Cross Section and Assembly Caution

Shows muffler cross-section and provides a caution for joint collar and gasket installation.

Electrical System

Starting System Overview (C50M, C65M)

Explains the starting system for C50M/C65M models, including starter motor operation.

Starting System Specifications and Characteristics

Lists starter specifications and performance characteristics.

Starting System Troubleshooting (Engine Not Turning)

Addresses issues where the engine does not turn over when the starter button is pressed.

Starting System Troubleshooting (Magnetic Switch)

Troubleshoots issues with the starter magnetic switch failing to operate.

A.C. Generator Charging Characteristics

Shows charging characteristics of the A.C. generator under various loads and speeds.

A.C. Generator and Ignition Coil Specifications

Provides specifications for the A.C. generator and ignition coil.

Ignition System Performance Testing

Describes methods for testing ignition coil and flywheel A.C. generator performance.

Battery Construction

Explains the construction of the lead storage type battery and its components.

Battery Rating and Construction

Lists battery specifications, including type, voltage, capacity, and construction details.

Battery Use and Servicing Instructions

Provides instructions on battery use, charging rate taps, specific gravity, and electrolyte level.

Battery Electrolyte Level and Charging Rate Procedures

Explains how to check electrolyte level and change charging rates for battery maintenance.

Battery Charging Procedure

Details the procedures for normal and rapid battery charging methods.

Battery Troubleshooting and Preventative Maintenance

Lists common battery troubles, probable causes, and corrective actions.

Spark Plug Function and Heat Range

Explains the spark plug's role in ignition and the importance of selecting the correct heat range.

Spark Plug Reach and Firing Conditions

Covers spark plug reach, its effect on firing, and analysis of plug conditions.

Spark Plug Troubleshooting

Addresses common spark plug issues like low voltage, misfires, and overheating.

Turn Signal Lamp System and Installation

Explains the turn signal lamp system wiring and installation instructions.

Turn Signal Lamp Troubleshooting

Covers troubleshooting for burned-out bulbs, poor socket contact, and wiring issues.

Headlight System and Troubleshooting

Details the headlight system and addresses issues like burned-out bulbs and poor socket contact.

Horn System Function

Explains the horn's function in providing an audible warning.

Horn Troubleshooting and Battery Installation

Covers horn troubleshooting, battery installation, and terminal connection precautions.

Selenium Rectifier Function and Construction

Explains the selenium rectifier's role in AC to DC conversion and its construction.

Selenium Rectifier Installation and Handling

Provides guidelines for handling selenium rectifiers, including preventing damage and proper installation.

Selenium Rectifier Testing Procedures

Details how to test the selenium rectifier's condition using a service tester.

Periodical Adjustment

Maintenance Inspection Overview

Emphasizes the importance of regular inspection and servicing for optimal motorcycle condition.

Engine Adjustment: Measuring Compression

Explains how to measure engine compression to diagnose power loss issues.

Engine Adjustment: Tappet Clearance

Details how to adjust tappet clearance for proper valve timing and engine operation.

Ignition Timing Adjustment

Explains the importance of ignition timing and procedures for its adjustment.

Ignition Timing and Breaker Point Gap Adjustment

Covers timing mark alignment, ignition timing adjustment, and breaker point gap.

Spark Plug Adjustment

Details spark plug cleaning, gap setting, and checking spark intensity.

Spark Plug Troubleshooting and Fuel Supply Check

Addresses spark plug issues and checking fuel supply system for proper flow.

Fuel Supply System Checks and Cleaning

Covers checking fuel supply, tank cleaning, and fuel cock disassembly/cleaning.

Fuel Strainer and Oil Filter Screen Cleaning

Details cleaning procedures for the fuel strainer and the engine oil filter screen.

Air Cleaner Cleaning Procedures

Explains how to remove and clean the air cleaner element for proper performance.

Clutch Adjustment (Lever Play)

Describes how to check and adjust clutch lever free play.

Clutch Inspection and Adjustment

Covers clutch inspection, adjustment methods, and checking engagement.

Carburetor Cleaning and Idle Adjustment

Details carburetor cleaning, idle speed setting, and air screw adjustment.

Carburetor Adjustment: Idle and Response

Explains fine-tuning carburetor idle speed, response, and air screw settings.

Lubrication: Parts Not Requiring Periodic Service

Lists parts that require lubrication only during disassembly or replacement.

Engine Oil Change Procedure

Provides instructions for changing engine oil, including draining and filling.

Greasing Procedures

Details how to apply grease to nipples using a grease gun.

Drive Chain Adjustment Procedure

Explains how to check and adjust drive chain tension for proper operation.

Brake Adjustment (Front and Rear)

Details front and rear brake lever and pedal free play adjustments.

Brake Adjustment Details and Conditions

Covers rear brake adjustment and conditions that may affect braking performance.

Muffler Cleaning Procedure

Explains how to clean the muffler's diffuser pipe to maintain engine performance.

Spoke Torquing Procedure

Describes how to inspect and retorque spokes for proper wheel alignment.

Battery Inspection (Electrolyte Level)

Explains how to check the battery electrolyte level and replenish it.

Battery Specific Gravity and Connection Checks

Covers checking specific gravity, handling precautions, and connection checks.

Security Inspection of Parts (C50, C50M, C65, C65M)

Lists key parts for security inspection related to torque specifications.

Periodical Inspection and Servicing

Daily Inspection Items

Lists daily checks for the rider, covering handle, brakes, clutch, cushions, lights, horn, and oil.

General Riding Precautions and Checks

Provides advice on riding precautions, engine warm-up, oil changes, and checking battery.

Trouble Shooting

Main Engine Troubles

Lists common engine troubles, their probable causes, and corrective actions.

Engine Stalling and Oil Emulsification Troubles

Addresses engine stalling, oil emulsification, and related issues with causes and solutions.

Carburetor Troubles (Overflow, Idling, Performance)

Covers carburetor problems like fuel overflow, poor idling, and performance issues.

Carburetor Troubles (Valve, Float, Air Vent)

Addresses carburetor issues related to damaged valve, punctured float, and clogged air vent.

Carburetor Troubles (Slow Jet, Jet Needle, Fuel Level)

Troubleshoots issues with clogged slow jet, improper jet needle setting, and fuel level.

Carburetor Troubles (High Speed, Hard Starting)

Covers carburetor problems affecting high-speed performance and hard starting issues.

Engine Noise Issues

Lists various engine noises like tappet noise, piston slap, and cam chain noise with causes and solutions.

Steering System Troubles

Addresses steering problems such as heavy steering, wheel shimmy, and pulling to one side.

Clutch System Troubles

Covers clutch issues like slipping, failure to disengage, and out-of-adjustment problems.

Gear Change System Troubles

Addresses problems with gears not engaging, pedal not returning, or jumping out of engagement.

Suspension System Troubles

Covers suspension issues like soft/hard suspension, noise, and damper problems.

Brake System Troubles

Lists common brake problems such as no range of adjustment, unusual noise, and ineffective braking.

Drive Chain Troubles

Addresses drive chain stretch and excessively worn sprockets with causes and solutions.

Specifications & Performances

General Specifications (C50, C50M, C65, C65M)

Provides detailed specifications including dimensions, weight, and performance data.

General Specifications (S50, S65)

Details specifications for S50/S65 models, including fuel, lubrication, and engine type.

Engine and Electrical System Specifications

Lists specifications for ignition, electrical system, battery, generator, and transmission.

Chassis and Lighting System Specifications

Covers chassis dimensions, suspension, lighting, and horn specifications.

Engine Performance Curve

C50 Engine Performance Data

Presents engine performance curves for shaft output, torque, and fuel consumption.

C65 Engine Performance Data

Shows engine performance curves for shaft output, torque, and fuel consumption.

C65 Running Performance Data

Presents running performance data including gear reduction and driving force.

C65M Engine Performance Data

Provides engine performance curves for shaft output, torque, and fuel consumption.

C65M Running Performance Data

Shows running performance data including gear reduction and driving force.

S50 Engine Performance Data

Presents engine performance curves for shaft output, torque, and fuel consumption.

S50 Running Performance Data

Shows running performance data including gear reduction and driving force.

S65 Engine Performance Data

Presents engine performance curves for shaft output, torque, and fuel consumption.

S65 Running Performance Data

Shows running performance data including gear reduction and driving force.

Dimensional Drawing

C50/C65 Dimensional Diagram

Provides dimensional measurements for C50/C65 models.

S50/S65 Dimensional Diagram

Provides dimensional measurements for S50/S65 models.

Wiring Diagram

Wiring Diagram (C50, C65)

Illustrates the electrical system wiring for C50 and C65 models.

Wiring Diagram (C50M, C65M)

Shows the electrical system wiring for C50M and C65M models.

Wiring Diagram (S50, S65)

Illustrates the electrical system wiring for S50 and S65 models.

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