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Honda C200 User Manual

Honda C200
58 pages
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Honda C200 Specifications

General IconGeneral
Fuel SystemCarburetor
Front SuspensionTelescopic fork
Rear BrakeDrum
Fuel Capacity12 liters
Final DriveChain
Rear SuspensionTwin shock absorbers

Summary

Foreword

Distinctive Features

Specifications and Performance

Engine

Engine Disassembly and Assembly Tools

Lists common and special tools required for engine disassembly and assembly procedures.

Engine Construction Overview

Details the design, materials, and overall construction of the Honda 90 engine, highlighting its features.

Cylinder Head Cover and Cylinder Head Construction

Explains the construction of the cylinder head cover and cylinder head, including rocker arms and valve operation.

Cylinder, Piston, and Piston Rings Construction

Details the construction and function of the cylinder, piston, and piston rings, focusing on wear and clearance.

Left Crankcase Cover Construction

Describes the construction of the left crankcase cover, housing the contact breaker and dynamo.

Right Crankcase Cover Construction

Details the construction of the right crankcase cover, including oil passages and the oil level gauge.

Cam Shaft, Valve Lifters, and Valve Construction

Details the construction and function of the camshaft, valve lifters, and valves in the engine.

Crankshaft and Connecting Rod Construction

Details the construction of the crankshaft and connecting rod, including materials and support bearings.

Transmission Construction and Operation

Explains the 4-speed constant mesh transmission, its construction, and how power is transferred through gears.

Crankcase Construction and Breather Operation

Details the crankcase construction, its split halves, and the function of the breather system.

Engine Inspections and Adjustments

Covers essential inspections and adjustments for the engine, including tappets and ignition timing.

Supplement: Honda CT-200 Clutch Details

Clutch Center and Drive Gear Operation

Explains the function and interaction of the clutch center and drive gear during engine operation.

Centrifugal Parts and Clutch Free Springs Function

Details the role of centrifugal weights and free springs in the CT-200 clutch engagement.

Clutch Outer and Drive Plate Components

Describes the clutch outer and drive plate, their connection, and the role of clutch springs.

Clutch Spring Tolerances and Specifications

Lists the standard, tension, and limit specifications for clutch springs used in the CT-200.

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