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Honda 90 C200 User Manual

Honda 90 C200
57 pages
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Table of Contents

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Honda 90 C200 Specifications

General IconGeneral
Transmission4-speed manual
Fuel SystemCarburetor
Front SuspensionLeading link
Front BrakeDrum
Rear BrakeDrum
Weight85 kg
Final DriveChain
Front Tire2.25-17
Rear Tire2.50-17
Engine Type4-stroke
Bore x Stroke50 mm x 45.6 mm
Ignition SystemMagneto
Rear SuspensionDual shocks

Summary

FOREWORD

Foreword Content Overview

Introduction to the manual's purpose, scope, and structure.

DISTINCTIVE FEATURES

Semi-spherical Combustion Chamber

Improves cooling and fuel efficiency for better output.

Automatic Clutch and Transmission

Provides smooth operation and easy speed selection.

Force-Fed Lubrication System

Ensures engine durability and quiet running via filtered oil.

SPECIFICATION AND PERFORMANCE

General Dimensions and Weight

Details vehicle dimensions, weight, and distribution.

Performance Metrics

Max speed, fuel consumption, climbing ability, and braking distance.

Engine Specifications

Lists fuel type, cooling, cylinders, bore, stroke, and compression ratio.

Transmission and Drive Specifications

Covers gear ratios, clutch type, drive sprocket ratio, and transmission layout.

Chassis and Electrical Specifications

Includes steering, suspension, wheels, brakes, frame, and lights.

External Dimensions Diagram

Visual representation of the motorcycle's external dimensions.

WIRING DIAGRAM

Electrical System Components and Connections

Comprehensive diagram illustrating all electrical parts and their wiring.

ENGINE

Engine Service Tools

Lists common and special tools required for engine maintenance.

3-1 Engine: Construction, Removal, and Installation

Details the engine's design, features, removal, and installation.

3-2 Cylinder Head Assembly Service

Covers construction, disassembly, and assembly of cylinder head and rocker arms.

3-3 Cylinder, Piston, and Piston Rings Service

Explains the construction, disassembly, and assembly of the cylinder, piston, and rings.

3-4 Left Crankcase Cover and Components Service

Describes the left crankcase cover, AC dynamo, drive sprocket, and oil pump.

3-5 Right Crankcase Cover and Clutch Service

Details the right crankcase cover, clutch operation, and oil filter.

3-6 Crankshaft and Connecting Rod Service

Explains the construction, disassembly, and assembly of the crankshaft.

3-7 Transmission System Service

Details transmission construction, operation, and gear engagement.

3-8 Crankcase Assembly Service

Covers crankcase construction, disassembly, assembly, and breather operation.

3-9 Inspections and Adjustments

Provides procedures for adjusting tappets and ignition timing.

Honda CT-200 Clutch Operation Details

Explains clutch center, centrifugal parts, free springs, and drive plate functions.

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