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Honda CB125S User Manual

Honda CB125S
101 pages
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Table of Contents

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Honda CB125S Specifications

General IconGeneral
Bore x Stroke56.5 mm x 49.5 mm
Compression Ratio9.0:1
Transmission5-speed
Front SuspensionTelescopic fork
Front BrakeDrum
Rear BrakeDrum
Fuel SystemCarburetor
Front Tire2.75-18
Rear Tire3.00-17
Final DriveChain
Seat Height780 mm
Rear SuspensionDual shocks

Summary

Foreword

Procedure of Performing the Work

Special Tools

Lists specialized tools required for various maintenance operations.

Maintenance Operations

Tappet Adjustment

Details the procedure for adjusting valve tappets.

Carburetor Adjustment

Explains how to adjust the carburetor for optimal engine performance.

Breaker Point and Ignition Timing Adjustment

Covers the adjustment of breaker points and ignition timing.

Clutch Adjustment

Steps for adjusting the clutch mechanism.

Spark Plug Inspection

Guide for inspecting and evaluating spark plug condition.

Engine Oil Change

Instructions for performing an engine oil change.

Oil Filter Cleaning

Procedure for cleaning the engine's oil filter.

Cam Chain Adjustment

Details on how to adjust the cam chain tension.

Fuel System Inspection

Guidance on inspecting the fuel system components.

Air Cleaner Element Servicing

Instructions for servicing the air cleaner element.

Brake Adjustment

Steps for adjusting front and rear brakes.

Drive Chain Adjustment

How to adjust the drive chain tension and alignment.

Battery Electrolyte Inspection

Procedure for inspecting battery electrolyte levels.

Front Fork Oil Replacement

Steps for replacing the oil in the front forks.

Cylinder Compression Check

How to check engine cylinder compression.

Engine

Work Which Can Be Performed Without Removing the Engine

Tasks that can be done while the engine is still mounted.

Engine Removal and Installation

Detailed steps for removing and reinstalling the engine.

Cylinder, Cylinder Head and Piston

Procedures related to the engine's cylinder, head, and piston.

Valve Removal

Step-by-step instructions for removing engine valves.

Oil Pump and Oil Filter

Maintenance and servicing of the oil pump and filter.

Clutch

Detailed information on the clutch assembly and its servicing.

Gear Shift Mechanism

Procedures for servicing and adjusting the gear shift mechanism.

Cam Chain Tensioner and A.C. Generator

Maintenance of the cam chain tensioner and A.C. generator.

Crankshaft

Steps for inspecting and servicing the crankshaft.

Transmission and Primary Kick Starter

Procedures for the transmission and primary kick starter.

Chassis

Front Brake and Front Wheel

Servicing the front brake system and wheel assembly.

Rear Brake and Rear Wheel

Maintenance of the rear brake system and wheel assembly.

Front Suspension

Procedures for inspecting and servicing the front suspension.

Rear Suspension

Maintenance of the rear suspension components.

Frame Body

Inspection and servicing of the motorcycle's frame.

Electrical System

Generating System

Explanation of the A.C. generator and its function.

Charging System

Steps for testing and maintaining the battery charging system.

Ignition System

Procedures for inspecting and testing the ignition system.

Battery

Information on battery inspection, servicing, and charging.

Auxiliary Electrical Equipment

Troubleshooting and maintenance of auxiliary electrical components.

Trouble Shooting

Engine Does Not Start or Hard Starting

Identifies causes and solutions for engine starting issues.

Engine Suddenly Stalls While Running

Addresses common reasons for the engine stalling unexpectedly.

Engine Noise

Diagnoses and corrects various sources of engine noise.

Clutch Slips

Troubleshooting for clutch slippage issues.

Clutch Disengages Improperly

Solutions for problems with clutch disengagement.

Gear Does Not Shift In

Addresses issues related to gear shifting problems.

Change Pedal Does Not Return to Its Position

Fixes for a gear change pedal that doesn't return properly.

Gear Jumps out While Running

Diagnosing why gears might jump out during operation.

Poor Engine Performance at Low Speed

Identifies causes and fixes for low-speed engine performance issues.

Poor Engine Performance at High Speed

Addresses problems affecting high-speed engine performance.

Hard Steering

Solutions for stiff or difficult steering.

Front and Rear Suspension Function Too Weak

Fixes for suspension that feels too soft or ineffective.

Front and Rear Suspension Function Too Hard

Solutions for suspension that feels too stiff.

Ineffective Brake

Troubleshooting common brake performance issues.

Exhaust Smoke from Muffler

Explains causes of smoke from the exhaust and how to fix it.

Insufficient Horsepower

Diagnoses and resolves issues causing low power output.

Overheating

Addresses the causes and solutions for engine overheating.

Engine Does Not Start (Electrical)

Electrical causes and solutions for an engine that won't start.

Battery Self

Troubleshooting battery issues like self-discharge or faults.

Winker Lamp Blinks Too Fast

Fixes for turn signal lamps blinking too rapidly.

Winker Lamp Inoperative

Solutions for non-functioning turn signal lamps.

Horn Inoperative, Poor Sound or Too Weak Sound

Addresses horn issues like inoperability or poor sound quality.

Tail Light and Head Light Inoperative

Troubleshooting for non-functional tail and headlights.

Stop Switch Inoperative

Fixes for a malfunctioning stop switch.

Lighting and Dimmer Switch

Troubleshooting lighting and dimmer switch functions.

Emergency Switch (SL100, SL125)

Operation and troubleshooting of the emergency switch.

Periodical Maintenance

Maintenance Schedule

Schedule of recommended maintenance tasks at intervals.

Technical Data

Dimensions

Specifications for overall dimensions and weight.

Engine

Technical specifications for engine components and performance.

Chassis and Suspension

Data related to chassis and suspension components.

Power Transmission

Specifications for the power transmission system.

Electrical

Electrical system specifications and component details.

Lights

Specifications for lighting bulbs and their wattage.

Wiring Diagram

CB100

Electrical wiring diagram for the CB100 model.

CL100

Electrical wiring diagram for the CL100 model.

SL100

Electrical wiring diagram for the SL100 model.

CB125SS

Electrical wiring diagram for the CB125SS model.

CD125SS

Electrical wiring diagram for the CD125SS model.

SL125

Electrical wiring diagram for the SL125 model.

TL125 Special Tools (Engine)

Maintenance Operations (Detailed)

Tappet Clearance Adjustment

Details the procedure for adjusting valve tappet clearance.

Carburetor Adjustment

Explains how to adjust the carburetor for optimal engine performance.

Breaker Point and Ignition Timing Adjustment

Covers the adjustment of breaker points and ignition timing.

Oil Filter Cleaning

Procedure for cleaning the engine's oil filter.

Engine Oil Change

Instructions for performing an engine oil change.

Cam Chain Adjustment

Details on how to adjust the cam chain tension.

Fuel System Inspection

Guidance on inspecting the fuel system components.

Air Cleaner Maintenance

Procedures for maintaining the air cleaner element.

Engine (Detailed Procedures)

In-motorcycle service items

List of engine components that can be serviced while mounted.

Engine Removal and Installation

Detailed steps for removing and reinstalling the engine.

Engine, Chassis and Electrical

Clutch

Detailed information on the clutch assembly and its servicing.

Transmission

Procedures for the transmission system.

Chassis Components

Brake Arm

Procedures for installing the brake arm.

Handlebar

Instructions for mounting and aligning the handlebar.

Cables and Lead Wires

Guidance on routing and securing cables and wires.

Front Suspension

Detailed disassembly and assembly of the front suspension.

Electrical System Overview

Generator

Description and technical data for the A.C. generator.

A.C. Generator

Detailed disassembly and assembly of the A.C. generator.

Inspection of Electrical Accessories

Main Switch

Testing the main switch for proper continuity and function.

Table of Optional Parts

Maintenance Schedule

Specifications

Index

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