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Honda CB500X 2020 User Manual

Honda CB500X 2020
162 pages
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Contents
Vehicle Safety P. 2
Operation Guide P. 16
Maintenance P. 56
Troubleshooting P. 107
Information P. 127
Specifications P. 152
Index P. 156
2020 CB500X/XA31MKPC10
MOM 17280 (1908)
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Honda CB500X 2020 Specifications

General IconGeneral
Bore x Stroke67mm x 66.8mm
Compression Ratio10.7:1
IgnitionComputer-controlled digital transistorized with electronic advance
Transmission6-speed
Final DriveChain
Rear BrakeSingle 240mm disc
Front Tire110/80-19
Rear Tire160/60-17
Rake (Caster Angle)27.5°
StarterElectric
Engine TypeLiquid-cooled parallel-twin
InductionPGM-FI fuel injection
Front Suspension41mm telescopic fork
Rear SuspensionPro-Link single shock
Front BrakeSingle 310mm disc
Trail4.3 inches
Seat Height830mm (32.7 inches)
Fuel Capacity4.6 gallons
Max Power Output47 hp @ 8, 600 rpm
Width825mm (32.5 inches)
Fuel Capacity (liters)17.5 liters
Max Torque31.7 lb-ft @ 6, 500 rpm
Wheelbase (mm)1445

Summary

Vehicle Safety

Safety Guidelines

Follow safety guidelines for routine inspections, fuel tank safety, and proper riding practices.

Safety Labels

Labels on the vehicle provide hazard warnings. Read carefully and do not remove them.

Safety Precautions

Emphasizes cautious riding, passenger safety, and wearing approved protective apparel.

Riding Precautions

Covers break-in period, brake use, low traction caution, and engine braking techniques.

Accessories & Modifications

Advises against non-approved accessories/modifications to ensure safety and warranty.

Loading

Discusses how weight affects handling and provides guidelines for proper loading.

Operation Guide

Parts Location

Diagrams and labels identifying key vehicle parts for easy reference.

Instruments

Explains the instrument panel, its displays, indicators, and operating buttons.

Display Setting

Guides on setting time format, clock, backlight brightness, and units.

Setting Mode B

Covers settings for REV indicator, RPM, and tachometer display modes.

Indicators

Explains the function of various dashboard indicators like turn signals and warning lights.

Switches

Details the operation of ignition, engine stop, hazard, horn, and turn signal switches.

Starting the Engine

Step-by-step procedure for starting the engine and troubleshooting common issues.

Shifting Gears

Explains the 6-speed transmission and recommended shift points for optimal performance.

Refueling

Instructions for opening/closing fuel cap, fuel type, and octane recommendations.

Storage Equipment

Information on helmet holder, tool kit, and document bag locations.

Maintenance

Importance of Maintenance

Stresses regular maintenance for vehicle safety, performance, and longevity.

Maintenance Schedule

Outlines recommended maintenance tasks and their required frequencies.

Maintenance Record

A logbook for tracking performed maintenance, dates, and service details.

Maintenance Fundamentals

Covers essential pre-ride checks, periodic inspections, and part replacement.

Battery

Procedures for battery removal, installation, cleaning, and charging.

Seat

Instructions for removing and reinstalling the vehicle seat.

Left Side Cover

Procedures for removing and installing the left side body panel.

Engine Oil

Guide to checking engine oil level and adding oil as needed.

Air Cleaner

Instructions for replacing the air cleaner element to maintain engine performance.

Coolant

How to check coolant level and add coolant to the reserve tank.

Brakes

Covers checking brake fluid levels and inspecting brake pad wear.

Adjusting the Brake Light Switch

Steps to adjust the brake light switch for proper activation timing.

Side Stand

How to check side stand operation and spring condition.

Drive Chain

Procedures for inspecting drive chain slack and wear.

Adjusting the Drive Chain Slack

Detailed steps for adjusting drive chain slack and rear axle alignment.

Clutch

Guide to checking clutch lever freeplay and the condition of the clutch cable.

Adjusting the Clutch Lever Freeplay

Instructions for adjusting clutch lever freeplay using upper and lower adjusters.

Throttle

How to check throttle rotation, freeplay, and cable condition.

Adjusting the Headlight Aim

Procedure for adjusting the vertical aim of the headlight.

Adjusting the Brake Lever

How to adjust the brake lever distance to the handlebar grip.

Adjusting the Front Suspension

Guide to adjusting front fork spring preload for different loads.

Adjusting the Rear Suspension

How to adjust rear shock absorber spring preload using a pin spanner.

Adjusting the Windscreen Height

Instructions for changing the windscreen height between two positions.

Troubleshooting

Engine Will Not Start

Steps to diagnose and resolve issues when the engine won't start.

Overheating (Segment H flashes in coolant temperature gauge)

Identifies overheating symptoms and the procedure to follow.

Low Oil Pressure Indicator

Actions to take if the low oil pressure warning light illuminates.

PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)

What to do if the PGM-FI indicator lights up during riding.

ABS (Anti-lock Brake System) Indicator

Explains ABS indicator behavior and its implications for braking.

Fuel Gauge Failure Indication

Describes how fuel system errors are indicated on the fuel gauge.

Coolant Temperature Gauge Failure Indication

Explains how cooling system errors are displayed on the gauge.

Tire Puncture

Guidance on emergency tire repair and wheel removal for punctures.

Electrical Trouble

Troubleshooting steps for common electrical issues like dead battery.

Burned-out Light Bulb

Procedure for replacing burned-out headlight, taillight, and signal bulbs.

Blown Fuse

How to locate, inspect, and replace blown fuses in the fuse box and main fuse.

Information

Keys

Information on ignition keys, key tags, and obtaining duplicate keys.

Instruments, Controls, & Other Features

Overview of ignition switch, engine stop switch, odometer, and tripmeter.

Caring for Your Vehicle

Guidelines for washing, polishing, and protecting the vehicle's finish.

Storing Your Vehicle

Advice on long-term storage, including battery care and vehicle preparation.

Transporting Your Vehicle

Proper methods for safely transporting the motorcycle on trailers or trucks.

You & the Environment

Tips for environmentally conscious vehicle cleaning and waste disposal.

Vehicle Identification Number

Location and significance of the VIN and engine serial number.

Emission Control Systems

Explains exhaust, noise, and evaporative emission requirements and systems.

Catalytic Converter

Details the function and care of the catalytic converter.

Oxygenated Fuels

Information on approved fuel blends containing alcohol or ether compounds.

Authorized Manuals

Lists available service and owner's manuals for reference.

Warranty Coverage and Service

Outlines vehicle warranties and the process for service and repairs.

Honda Contacts

Contact details for customer relations and inquiries.

Specifications

Main Components

Key physical dimensions, weights, capacities, and gear ratios of the vehicle.

Service Data

Technical specifications for tires, fluids, spark plugs, and engine oil.

Bulbs

Lists the types and specifications for all vehicle bulbs.

Fuses

Details the amperage ratings for all vehicle fuses.

Torque Specifications

Crucial torque values for tightening various bolts and fasteners.

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