Honda CB750F2 - Service Manual

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Contents2
General Information: Contents5
General Safety5
Model Identification7
Specifications8
Torque Values18
Tools21
Lubrication and Seal Points23
Cable and Harness Routing25
Frame/Body Panels/Exhaust System: Contents33
Seat Removal/Installation34
Side Cover Removal/Installation34
Rear Fairing Removal/Installation35
Fuel Tank Removal/Installation35
Rear Fender Removal/Installation36
Exhaust System Removal/Installation38
Maintenance: Contents39
Service Access Guide40
Maintenance Schedule42
Air Cleaner43
Carburetor Synchronization43
Drive Chain Slider44
Lubrication System: Contents45
Lubrication System Diagram46
Oil Pump Removal/Installation47
Oil Pump Disassembly/Assembly48
Oil Cooler Removal/Installation49
Oil Pressure Check50
Fuel System: Contents51
Fuel System: Troubleshooting52
Air Cleaner Case Removal/Installation53
Carburetor Removal/Installation54
Carburetor Separation56
Carburetor Disassembly/Assembly58
Carburetor Combination60
Pilot Screw Adjustment (SW Type Only)62
Engine Removal/Installation: Service Information63
Engine Removal/Installation64
Cylinder Head/Cylinder/Piston: Contents67
Camshaft Removal/Installation68
Camshaft Removal70
Camshaft Installation71
Hydraulic Tappet Inspection, Installation73
Cylinder Head Removal/Installation74
Cylinder Head Disassembly/Assembly76
Cylinder, Piston Removal/Installation78
Clutch/Gearshift Linkage: Contents81
Clutch Cover Removal/Installation82
Clutch Removal84
Clutch Center Lock Nut Removal85
Clutch Installation86
Clutch Outer Installation88
Clutch Center Lock Nut Installation88
Drive Sprocket Cover Removal/Installation89
Gearshift Linkage Removal/Installation90
Gearshift Linkage Cover/Gearshift Spindle Assembly Installation92
Neutral Switch Installation92
Crankshaft/Transmission: Contents93
Countershaft Bearing Cover Removal/Installation94
Crankcase Separation96
Transmission Removal/Installation98
Transmission Disassembly/Assembly100
Crankshaft, Connecting Rod Removal102
Alternator Shaft Nut Removal/Installation103
Alternator Shaft Disassembly/Assembly104
Alternator Shaft Assembly105
Crankshaft Bearing Replacement106
Main Journal Bearing Selection106
Connecting Rod Bearing Selection107
Connecting Rod Replacement107
Crankshaft, Connecting Rod Installation108
Crankcase Assembly110
Crankcase Installation112
Front Wheel/Suspension/Steering: Contents113
Service Information113
Troubleshooting113
Handlebar Removal/Installation114
Front Wheel Removal/Installation116
Front Wheel Disassembly/Assembly118
Fork Removal/Installation120
Fork Disassembly122
Fork Assembly124
Steering Stem Removal/Installation126
Rear Wheel/Suspension: Service Information, Troubleshooting129
Rear Wheel Removal/Installation130
Rear Wheel Disassembly/Assembly132
Shock Absorber Removal/Installation134
Shock Absorber Disassembly/Assembly135
Spring, Lower Seat Removal/Installation136
Shock Absorber Disposal Procedure137
Swing Removal/Installation138
Swingarm Disassembly/Assembly139
Swingarm Pivot Bearing Replacement140
Brake System: Service Information, Troubleshooting141
Front Brake Pad Replacement142
Rear Brake Pad Replacement143
Front Master Cylinder Removal/Installation144
Front Master Cylinder Disassembly/Assembly145
Rear Master Cylinder Removal/Installation146
Rear Master Cylinder Disassembly/Assembly147
Front Brake Caliper Removal/Installation148
Front Brake Caliper Disassembly/Assembly149
Rear Brake Caliper Removal/Installation150
Rear Brake Caliper Disassembly/Assembly151
Front Brake Hose Replacement152
Brake Pedal Removal/Installation154
Charging System/Alternator: Service Information, Troubleshooting155
System Location156
Battery Removal/Installation158
Charging System Inspection159
Regulated Voltage/Amperage Inspection159
Regulator/Rectifier Inspection160
Alternator161
Unit Inspection161
Alternator Removal/Installation162
Ignition System: Service Information163
Ignition System Location164
Ignition System Inspection167
Ignition Coil Removal/Installation169
Pulse Generator Inspection170
Pulse Generator Removal/Installation171
Ignition Timing172
Electric Starter/Starter Clutch: Service Information173
Starter Motor Removal/Installation177
Starter Motor Disassembly/Assembly178
Starter Clutch Disassembly/Assembly180
Lights/Meters/Switches: Service Information181
Headlight Removal/Installation183
Tail/Brake Light184
Turn Signal Bulb184
Meter Removal/Installation185
Meter Disassembly/Assembly186
Tachometer Inspection188
Side Stand Switch Removal/Installation188
Neutral Switch189
Ignition Switch Removal/Installation190
Wiring Diagram E, ED, F, SW, SP Type191
Wiring Diagram G Type192
Wiring Diagram U Type193
Wiring Diagram AR Type194
Engine Does Not Start or Is Hard to Start195
Engine Lacks Power196
Poor Performance at High Speed197
Poor Handling198
Hydraulic Tappet198
Index200

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