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General| Valve Train | DOHC, 4 valves per cylinder |
|---|---|
| Displacement | 749 cc |
| Starting | Electric |
| Transmission | 5-speed |
| Final Drive | Chain |
| Front Suspension | Telescopic fork |
| Front Brake | Single disc |
| Rear Brake | Drum |
| Rear Tire | 130/90-17 |
| Bore x Stroke | 62.0 mm x 62.0 mm |
| Rear Suspension | Dual shocks |
Essential safety precautions for operating and servicing the motorcycle.
Guidelines and recommendations for performing service and maintenance.
Details on identifying the motorcycle and its key components.
Key technical data and measurements for the motorcycle.
Specified torque settings for various bolts and fasteners.
List of special and common tools required for service.
Instructions on proper routing of electrical cables and harnesses.
Information on the motorcycle's emission control systems.
Details about the emission control information label and its location.
General service notes and procedures for lubrication.
Lubrication capacities, oil recommendations, and viscosities.
Tightening specifications for lubrication-related components.
Specialized tools for lubrication system service.
Common issues and solutions related to the lubrication system.
Overview of maintenance procedures and general service notes.
Maintenance-related specifications for engine and chassis.
Specific maintenance tasks and checks for the engine.
Maintenance procedures for the motorcycle chassis components.
Scheduled maintenance intervals and required tasks.
General information and specifications for the fuel system.
Diagnosing and resolving common fuel system problems.
Step-by-step guide for removing the carburetor assembly.
Procedure for removing and inspecting the vacuum chamber.
Instructions for removing and adjusting the float chamber.
Details on removing and inspecting the choke (bystarter) valve.
Procedure for safely separating the carburetor units.
Guidance on reassembling the carburetor unit.
Steps for removing and installing the pilot screw.
Instructions for adjusting the fuel system for high altitudes.
Procedures for removing and testing the fuel tank.
How to clean the fuel strainer for optimal performance.
Procedures for removing and installing the air cleaner case.
Inspection and testing of the purge control valve.
General information and specifications for engine removal and installation.
Detailed steps for safely removing the engine from the frame.
Procedures for correctly installing the engine back into the frame.
Overview of cylinder head and valve service procedures.
Key measurements and limits for cylinder head and valve components.
Correct torque specifications for cylinder head fasteners.
Common problems related to cylinder head and valves.
Steps for removing the camshaft from the cylinder head.
Procedure for removing hydraulic tappets.
Instructions for disassembling the cylinder head.
Guide for replacing valve guides.
Procedures for inspecting and refacing valve seats.
Steps to reinstall the cylinder head.
Procedure for installing the camshaft.
General service information for cylinder and piston components.
Common issues and solutions for cylinder and piston problems.
Step-by-step instructions for removing the cylinder.
Guide for removing pistons from the cylinder.
Inspection of pistons and piston rings for wear or damage.
Proper procedure for installing piston rings.
Steps for reinstalling the cylinder assembly.
General service information for the clutch system.
Technical specifications for clutch components.
Specified torque settings for clutch hardware.
Common clutch system issues and their solutions.
Procedure for replacing clutch fluid and bleeding the system.
Removal, inspection, and assembly of the clutch master cylinder.
Disassembly and inspection of the clutch slave cylinder.
Step-by-step guide to disassembling the clutch assembly.
Instructions for reassembling the clutch components.
General information on the gearshift linkage system.
Common issues and solutions for the gearshift linkage.
Procedure for removing the gear position switch.
Instructions for installing the gearshift pedal.
Steps for removing the gearshift linkage components.
General service information for the crankcase.
Correct torque specifications for crankcase fasteners.
Tools required for crankcase service.
Step-by-step instructions for disassembling the crankcase.
Guidance on reassembling the crankcase.
General information and specifications for the transmission.
Common transmission issues and their solutions.
Removal, inspection, and installation of shift forks and drum.
Detailed steps for disassembling the transmission.
Procedure for removing the output gear case and countershaft.
Instructions for replacing countershaft bearings.
Steps for installing the output driven gear.
Procedure for replacing output driven gear bearings.
General service information for crankshaft and starter clutch.
Common problems related to crankshaft and starter clutch.
Removal and inspection of starter clutch and alternator shaft.
Steps for removing connecting rods and crankshaft.
Inspection procedures for crankshaft and connecting rod bearings.
Guidelines for selecting replacement bearings based on codes.
Procedures for installing crankshaft and connecting rods.
General information and specifications for the final drive.
Common issues and solutions for the final drive system.
Steps for removing the final drive assembly.
Procedure for disassembling the drive shaft.
Instructions for removing pinion bearings.
Procedure for replacing the pinion retainer oil seal.
How to replace case bearings and oil seals.
Steps for assembling the pinion gear.
Procedure for assembling the ring gear.
Checking the gear tooth contact pattern for proper meshing.
Measuring backlash in the final drive assembly.
General service information for front wheel and suspension.
Technical specifications for front wheel and suspension components.
Specified torque settings for front wheel and suspension parts.
Common issues and solutions for the front wheel and suspension.
Removal and installation procedures for handlebars.
Procedures for removing and installing the front brake master cylinder.
Steps for removing and inspecting the front wheel.
Inspection and replacement of wheel bearings.
Procedure for balancing the front wheel.
Removal and installation of the steering stem.
Adjusting the steering head bearing preload.
General service information for rear wheel, suspension, and brake.
Technical specifications for rear wheel, suspension, and brake.
Specified torque settings for rear wheel, suspension, and brake.
Common issues and solutions for rear wheel, suspension, and brake.
Steps for removing and inspecting the rear wheel.
Inspection of the rear axle and its runout.
Inspection and replacement of rear wheel bearings.
Procedures for disassembling rear wheel components.
Removal and inspection of rear brake components.
Inspection of the rear brake drum for wear or damage.
Measuring the thickness of the rear brake lining.
Removal, disassembly, and assembly of the shock absorber.
Removal and replacement of swing arm components.
General service information for the hydraulic brake system.
Common hydraulic brake system issues and solutions.
Procedure for replacing brake fluid and bleeding the system.
Steps for replacing brake pads and discs.
Removal, inspection, and assembly of the master cylinder.
Procedures for removing, disassembling, and assembling brake calipers.
General service information for muffler and rear fender.
Specified torque settings for muffler and rear fender fasteners.
Removal and installation of the exhaust muffler.
Procedures for removing and installing the rear fender.
General service information for the battery and charging system.
Specifications for the battery and alternator.
Common battery and charging system issues and solutions.
Procedures for removing, testing, and charging the battery.
Tests and procedures for the motorcycle's charging system.
Removal, inspection, and assembly of the alternator.
Testing the voltage regulator/rectifier for proper function.
General service information for the ignition system.
Common ignition system problems and their solutions.
Continuity testing and replacement of ignition coils.
Testing and replacing components of the transistorized ignition system.
General service information for the electric starter system.
Common starter system issues and solutions.
Removal, inspection, and assembly of the starter motor.
Inspection of the starter relay switch.
Procedure for removing and inspecting the clutch diode.
General service information for lights, instruments, and switches.
Bulb replacement and headlight removal/installation.
Removal, disassembly, and assembly of instrument cluster.
Procedures for removing, installing, and testing the ignition switch.
Inspection and replacement of the oil pressure warning system.
Testing and replacement of front and rear brake light switches.
Checking continuity for the gear position switch.
Testing continuity of the clutch switch.
Checking continuity of various handlebar-mounted switches.
Inspection and testing of the fuel sensor and fuel meter.
Inspection and troubleshooting of the tachometer.
Testing the tail light sensor for proper operation.
Bulb replacement for turn signals.
Bulb replacement for tail and brake lights.
Bulb replacement for the license plate light.
Explanation of the hydraulic tappet system's operation.
Description of the torque-reactive anti-dive front suspension system.
Diagnosing and resolving starting issues.
Troubleshooting steps for reduced engine power.
Addressing performance issues at low speeds and idle.
Diagnosing and fixing performance problems at high speeds.
Identifying and resolving noise issues with hydraulic tappets.
Troubleshooting common motorcycle handling problems.
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