Honda CIVIC 3D User Manual

Service Bulletin
Bulletin No
SJ-06-004-05
Suspension
Model Model Code Year Model
CIVIC 3D FN1, FN2, FN3, FN4 07, 08, 09, 10
CIVIC 5D FK1, FK2, FK3 06, 07, 08, 09, 10
Issue Date
18-03-11
Originator
david peters
HUK (United Kingdom)
Rear Damper Noise From Cold.
Civic 3 & 5 Door - On Customer Complaint Only (Parts Information Updated)
Symptom
A Squeak and or knocking sound can be
heard coming from the rear suspension
(dampers) when first moving off in vehicle.
The noise is most evident first thing in the
morning or when the vehicle has been stood
over night. This noise disappears within 5
minutes of driving vehicle.
Cause
A stick slip friction action between the piston
rod and the main oil, wiper seals causes a
vibration of the seals, this in turn produces the
knock or squeak noise.
Countermeasure
For Production: The lubricating grease
quantity within the damper assembly has been
increased to reduce the friction between the
damper rod and seal. This will also apply to
new dampers going into parts stock.
For Aftersales: Apply lubricant (grease) using
an application jig tool to the damper rod to
reduce the friction between damper rod and
seal.
Application to Production Line
SHHFK1***AU017349
SHHFK2***AU017557
SHHFK3***AU006820
SHHFN1***AU001330
SHHFN2***AU001976
SHHFN3***AU000760
SHHFN4***AU003310
Repair Method
Use the applicator jig and specified spray
grease as shown below.
1. Raise the vehicle on a lift (wheels must be
free, off the ground).
Note: The rear dampers must be at full
extension. The rear wheels do not need to be
removed for this repair.
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Honda CIVIC 3D Specifications

General

Brand	Honda
Model	CIVIC 3D
Category	Automobile Accessories
Language	English

Summary

Rear Damper Noise Diagnosis and Repair

Symptom Description

Details the audible symptoms of rear suspension noise when the vehicle is first driven.

Root Cause of Noise

Explains the mechanical friction leading to knock or squeak noise from dampers.

Countermeasure and Production Changes

Describes production modifications and aftersales repair strategy for damper noise.

Repair Procedure Steps

Guidance on preparing the jig, priming, and inserting it for lubricant application.

Lubricant Application and Final Steps

Lubricant Application

Details applying lubricant bursts and rotating the jig for treatment.

Procedure Completion and Verification

Covers repeating for the other damper, lowering vehicle, and road testing.

Cleaning and Lubricant Usage Notes

Instructions for cleaning the jig and notes on BG HCF grease usage.

Service Bulletin Details and Warranty

Claim and Operation Information

Provides claim code, symptom code, and operation number for the repair.

Parts Information

Lists part numbers for damper grease and applicator jig, and kit discontinuation.

Warranty Information

Specifies application as normal warranty and causal part for VIN lookup.