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General| Displacement | 325cc |
|---|---|
| Compression Ratio | 9.3:1 |
| Horsepower | 33 hp @ 9, 500 rpm |
| Ignition | Battery and coil |
| Transmission | 5-speed |
| Final Drive | Chain |
| Front Suspension | Telescopic fork |
| Front Brake | Drum |
| Rear Brake | Drum |
| Front Tire | 3.25-19 |
| Rear Tire | 3.50-18 |
| Rear Suspension | Dual shock absorbers |
| Seat Height | 800 mm (31.5 inches) |
| Bore x Stroke | 64 mm x 50.6 mm (2.52 in x 2.0 in) |
Location of frame and engine serial numbers for identification and documentation purposes.
Items to check before each ride: lights, brakes, oil level, and drive chain.
Procedures for checking and changing engine oil and oil filter.
Guidelines for changing front fork oil and inspecting seals.
Recommendations for drive chain lubrication and cleaning intervals.
Lubrication and adjustment procedures for throttle, clutch, and brake cables.
Lubrication points for swing arm pivot and steering head bearings.
Procedures for checking and adjusting drive chain slack.
Adjusting front drum brake lever free-play.
Checking brake fluid level and pad wear for disc brakes.
Adjusting rear brake pedal free-play and pedal height.
Checking and adjusting brake light switches for proper operation.
Maintaining correct tire pressure and inspecting wheel condition.
Procedures for cleaning fuel petcock, air cleaner, and carburetors.
Instructions for removing, cleaning, and installing the air cleaner element.
Checking electrolyte level, battery state-of-charge, and terminal condition.
Steps for preparing the motorcycle for long-term storage.
Performing a compression test to assess engine cylinder health.
Adjusting the cam chain tensioner for proper engine operation.
Procedures for adjusting valve clearance for intake and exhaust valves.
Inspection, replacement, gapping, lubrication, and timing of contact breaker points.
Static and dynamic timing procedures using various test methods.
Spark plug removal, cleaning, gapping, and selection based on heat range.
Adjusting float level, idle speed, and idle mixture for proper engine performance.
Interpreting spark plug condition to diagnose engine performance issues.
General precautions and advice for performing engine work.
Step-by-step guide for removing and installing the engine.
Detailed procedures for disassembling, inspecting, and reassembling the top end.
Procedures for checking cylinder head warpage and valve lapping.
Inspection and assembly of rocker arms, shafts, and valve springs.
Inspection and assembly of camshaft lobes, journals, and bearings.
Inspection and measurement of cylinder bore and piston dimensions.
Checks for piston ring side clearance, end-gap, and proper installation.
Procedures for servicing components under crankcase covers.
Removal, installation, and inspection of the right crankcase cover.
Removal, installation, and inspection of the centrifugal oil filter.
Procedures for removing, installing, and inspecting clutch components.
Removal, installation, and inspection of the oil pump and filter screen.
Removal, installation, and inspection of the shifter mechanism.
Procedures for servicing components under the left crankcase cover.
Removal, inspection, and installation of the clutch release mechanism.
Removal and installation of the countershaft sprocket.
Removal and inspection of the alternator and starter assembly.
Inspection and disassembly of the starter motor.
Testing the starter switch or solenoid.
Removal and inspection of the crankshaft for run-out and clearance.
Torque values for various engine components during assembly.
Removal, inspection, and installation of the centrifugal oil filter.
Service procedures for the oil pump and filter screen.
Removal, installation, and inspection of the shifter mechanism.
Specifications for oil pump bore and piston diameter clearances.
Explanation of carburetor functions and metering circuits.
Detailed procedures for overhauling direct-control and CV carburetors.
Specifications for various carburetor models and settings.
Cleaning, inspection, and assembly of the fuel petcock and lines.
Checking the fuel tank breather hole and rust prevention measures.
Description of ignition system components and operation.
Explanation of the alternator, rectifier, and voltage regulator function.
Troubleshooting ignition system issues using test lights and ohmmeters.
Procedures for testing the voltage regulator's function.
Testing the rectifier for proper current flow through diodes.
Performing dynamic and static tests on the alternator.
Removal, disassembly, inspection, and assembly of the starter motor.
Testing ignition, clutch, brake, kill, neutral, headlight, dimmer, and turn signal switches.
Schematics for the electrical system of Honda 350/360 models.
Removal and installation of front and rear wheels and brake components.
Inspection and service procedures for drum brake linings, shoes, and drums.
Cautions for handling brake fluid, flushing, and bleeding the disc brake system.
Procedure for replacing brake pads in the caliper.
Adjusting the caliper after pad replacement.
Removal, disassembly, inspection, and assembly of the master cylinder.
Removal, inspection, and assembly of wheel bearings.
Removal and replacement procedures for tires and tubes.
Checking wheel rims and spokes for trueness and spoke tension.
Procedure for balancing motorcycle wheels.
Removal, disassembly, inspection, and assembly of front fork components.
Disassembly, inspection, and assembly of the handlebar.
Adjustment and service procedures for steering stem bearings.
Inspection and replacement guidelines for rear shock absorbers.
Inspection and removal/installation of the swing arm.
Inspection of the frame for cracks or fractures.
Technical specifications and limits for chassis components.
Torque values for chassis components during assembly.
Diagnosing and resolving common engine starting and running problems.
Diagnosing and resolving issues with the clutch and transmission.
Diagnosing and resolving carburetor-related performance issues.
Diagnosing and resolving common chassis and suspension problems.
Diagnosing and resolving electrical system faults.
Diagnosing and resolving common battery problems like sulfation and self-discharge.
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