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Honda CRF450R 2009 User Manual

Honda CRF450R 2009
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2009
Honda CRF450R
OWNER’S MANUAL & COMPETITION HANDBOOK
Contents.qxd08.7.213:15ページ1

Table of Contents

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Honda CRF450R 2009 Specifications

General IconGeneral
Engine TypeLiquid-cooled single-cylinder four-stroke
Displacement449 cc
Bore x Stroke96.0 mm x 62.1 mm
Compression Ratio12.0:1
Transmission5-speed
Front BrakeSingle 240 mm disc with twin-piston caliper
Rear BrakeSingle 240 mm disc
Front Tire80/100-21
Rear Tire110/90-19
Trail114 mm (4.5 inches)
Seat Height37.6 inches
Ignitionelectronic advance
Final Drive#520 chain
Front Suspension16-position rebound and 16-position compression damping adjustability; 12.4 inches travel
Rear SuspensionPro-Link Showa single shock with spring preload, rebound and compression damping adjustability
Wheelbase58.7 inches
Fuel Capacity1.9 gallons
Curb Weight234 pounds

Summary

Introduction

Abbreviations

Lists common abbreviations used in the manual for parts and systems.

A Few Words About Safety

Safety Messages Explained

Explains signal words (DANGER, WARNING, CAUTION) and safety alert symbols.

General Safety Principles

Emphasizes rider responsibility and good judgment in safe operation.

Motorcycle Safety

Important Safety Information & Precautions

Key safety guidance and precautions for riding and operation.

Accessories & Modifications

Guidance on fitting non-Honda parts and potential impacts.

Safety Labels

Information about safety labels on the CRF and their importance.

Instruments & Controls

Operation Component Locations

Identifies key controls on handlebars and frame for easy reference.

Indicator System

Explains the Malfunction Indicator Lamp (MIL) and its codes.

Diagnostic Trouble Codes (DTC)

Index and inspection of Diagnostic Trouble Codes for system diagnostics.

Before Riding

Are You Ready to Ride?

Evaluates rider and motorcycle readiness before starting to ride.

Motorcycle Readiness Check

Detailed checklist of items to inspect on the motorcycle before each ride.

Pre-ride Inspection

Lists essential items to check before every ride for safety and function.

Basic Operating Instructions

Safe Riding Precautions

Advises on safe practices, avoiding enclosed areas and potential hazards.

Starting & Stopping the Engine

Provides procedures for starting and stopping the engine correctly.

Break-in Guidelines

Guidelines for the initial break-in period to ensure engine longevity.

Servicing Your Honda

Before Servicing Your Honda

Pre-service checks, importance of maintenance, and safety protocols.

Service Preparations

Component locations and preparations before performing maintenance.

Service Procedures

Step-by-step maintenance tasks for various motorcycle systems.

Fuel System

Fuel Recommendations & Refueling

Fuel type recommendations, refueling procedure, and safety warnings.

Fuel Line Check & Replacement

Procedures for inspecting and replacing the fuel line and fittings.

Engine Oil

Oil Recommendations & Checks

Specifies oil type, checking level, and adding oil.

Engine Oil & Filter Change

Procedure for changing engine oil and replacing the oil filter.

Transmission Oil

Transmission Oil Checks

Transmission oil recommendations and checking the level.

Transmission Oil Replacement

Procedure for draining and replacing transmission oil.

Coolant

Coolant Recommendations & Checks

Coolant recommendations and checking/adding coolant.

Cooling System Inspection & Replacement

Checking for leaks, hose condition, and replacing coolant.

Air Cleaner

Air Cleaner Maintenance

Importance of air cleaner maintenance and cleaning procedures.

Crankcase Breather

Procedure for draining deposits from the crankcase breather tube.

Throttle

Throttle Freeplay Adjustment

Checking and adjusting throttle lever freeplay for optimal operation.

Lower Throttle Adjustment

Specific adjustment for major freeplay changes or cable replacement.

Throttle Inspection

Checking throttle assembly and cables for proper operation.

Clutch System

Clutch Lever Adjustment

Adjusting lever position and freeplay for optimal operation.

Clutch Operation & Cable Care

Checking smooth lever operation and lubricating control cables.

Clutch Disc/Plate Procedures

Clutch Disc/Plate Removal

Steps to remove clutch discs and plates from the engine.

Clutch Disc/Plate Installation

Steps to install clutch discs and plates into the engine.

Spark Plug

Spark Plug Recommendations

Specifies recommended spark plug types and heat range.

Spark Plug Inspection & Replacement

Procedure for inspecting, replacing, and gapping spark plugs.

Spark Plug Reading for Tuning

Procedure for reading spark plug condition for engine tuning.

Valve Clearance

Cylinder Head Cover Removal

Steps to remove the cylinder head cover for access.

Compression Stroke TDC Positioning

Procedure to position the piston at Top Dead Center on the compression stroke.

Valve Clearance Inspection

Procedure for measuring intake and exhaust valve clearances.

Camshaft Removal & Installation

Steps to remove and install the camshaft for valve adjustment.

Piston/Piston Rings/Piston Pin

Cylinder Head Removal

Steps to remove the cylinder head from the engine.

Piston & Ring Procedures

Removal, inspection, and installation of pistons and rings.

Cylinder Installation

Procedure for installing the cylinder onto the crankcase.

Servicing Your Honda - Chassis Components

Suspension Inspection & Adjustment

Covers front and rear suspension inspection and maintenance.

Brakes Inspection & Adjustment

Details brake fluid level, pad wear, and lever/pedal adjustments.

Wheels & Tires

Inspection and maintenance of wheel rims, spokes, tires, and tubes.

Drive Chain Maintenance

Inspection, cleaning, lubrication, and adjustment of the drive chain.

Exhaust Pipe/Muffler Maintenance

Exhaust Pipe/Muffler Inspection

Checking mounting bolts and system for cracks or deformation.

Muffler & Exhaust Pipe Removal/Installation

Steps to remove and install the muffler and exhaust pipe.

Steering Damper

Steering Damper Inspection & Operation

Checking damper operation, condition, and components.

Steering Damper Installation

Steps to install the steering damper assembly.

Additional Maintenance Procedures

Steering Head Bearing Inspection

Checking steering head bearings for roughness or play.

Handlebar & Control Cable Maintenance

Inspecting handlebar and lubricating control cables.

Nuts, Bolts, Fasteners Torque

Torque specifications for various engine and frame fasteners.

Appearance Care

Washing Your Motorcycle

Guide to washing the motorcycle with a mild detergent.

Post-Wash Lubrication & Maintenance

Post-wash lubrication, frame, and exhaust pipe care tips.

Adjustments for Competition

Front Suspension Adjustments

Adjusting front suspension for rider and conditions.

Rear Suspension Adjustments

Adjusting rear spring pre-load, damping, and race sag.

Suspension Adjustment Guidance

Guidelines for adjusting suspension based on track conditions and symptoms.

Tuning Tips

Spark Plug Reading for Tuning

Procedure for reading spark plug condition for engine tuning.

Steering Damper Adjustment

Steering Damper Damping

Adjusting steering damper for quickness of compression/extension.

Steering Damper Adjustment Guidelines

Chart for adjusting steering damper based on symptoms.

Chassis Adjustments

Rear End Adjustments

Adjusting rear suspension for traction and stability.

Fork Height & Wheelbase Adjustments

Adjusting fork position and wheelbase for handling.

Gearing

Gearing Adjustments

Adjusting gear ratios for track conditions and performance.

Tire Selection for Track Conditions

Tire Selection Guidance

Choosing tires based on track conditions and terrain.

Personal Fit Adjustments

Control Lever Positioning

Positioning control levers for comfortable operation.

Handlebar Adjustments

Adjusting handlebar position, width, and shape for rider comfort.

Tips

Transporting Your Motorcycle

Guidelines for safely transporting the motorcycle.

Storing Your Honda

Procedures for preparing and storing the motorcycle.

You & the Environment

Environmental responsibility tips for motorcycle owners.

Troubleshooting

Flowcharts for diagnosing and solving common problems.

Technical Information

Vehicle & Serial Numbers

Information on VIN and engine serial numbers.

Specifications & Torque

Technical data, dimensions, capacities, and fastener torque values.

Parts & Fluids Information

Competition logbook, optional parts, spare parts, and oxygenated fuels.

Wiring Diagram

Electrical system diagram of the motorcycle.

Consumer Information

Authorized Manuals

Information on ordering service manuals and owner's manuals.

Contacting Honda & Your Dealer

How to contact Honda, dealer services, and provide feedback.

Honda Rider’s Club (USA only)

Information on joining the HRCA membership and benefits.

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