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Frame/ Body Panels
Frame/ Body Pa nels
SERVICE INFORMATION
GENERAL
• This section covers removal and installation of the body panels, rear frame and exhaust system.
• Always replace the exhaust pipe gaskets after removing the exhaust pipe from the engine.
• When installing the exhaust system, loosely install all of the exhaust system fasteners. Always tighten the exhaust
pipe joint nuts first, then tighten the muffler mounting fasteners. If you tighten the mounting fasteners first, the
exhaust pipe may not seat properly.
• Always inspect the exhaust system for leaks after installation.
TROUBLESHOOTING
Excessive exhaust noise
• Broken exhaust system
• Exhaust gas leak
Poor performance
• Deformed exhaust system
• Exhaust gas leak
• Clogged muffler
BODY PANEL LOCATIONS
[1]
[3]
[9] [8]
[7]
[4]
[6]
[10][12][13][14]
[17]
[18]
[19]
[20] [21]
[5]
[11]
[16]
[15]
[2]
[1] Seat 1-3 [12] Right crankcase over cover 1-9
[2] Seat support base 1-3 [13] Left crankcase over cover 1-7
[3] Rear frame 1-13 [14] Engine guard 1-7
[4] Rear fender A 1-10 [15] Front brake disc cover 1-6
[5] License light cover 1-11 [16] Radiator grill 1-6
[6] Rear fender B 1-11 [17] Radiator shroud 1-4
[7] Muffler 1-15 [18] Front fender 1-6
[8] Side cover 1-4 [19] Front visor 1-5
[9] Mud guard 1-9 [20] Top shelter 1-10
[10] Sidestand 1-18 [21] Exhaust pipe 1-17
[11] Drive sprocket cover 1-7
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