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Honda CRF450RX 2019 User Manual

Honda CRF450RX 2019
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L
3RMKE630
00X3R-MKE-6300
CRF450RX/R
CRF450RX/R
2020.XXXX.XX.L
Printed in Japan
OWNER’S MANUAL & COMPETITION HANDBOOK
MANUEL DU CONDUCTEUR ET DE COMPETITION
FAHRERHANDBUCH und WETTBEWERBSANLEITUNG
INSTRUCTIEBOEKJE & WEDSTRIJDHANDBOEK
MANUAL DEL PROPIETARIO Y GUÍA DE COMPETICIONES
MANUALE D’USO E DEGLI ASSETTI DA COMPETIZIONE
CRF450RRX 3RMKE630_ML6_Letter_Cover.indd 1 17/04/2019 12:28:50

Table of Contents

Questions and Answers:

Honda CRF450RX 2019 Specifications

General IconGeneral
Engine Type449cc liquid-cooled single-cylinder four-stroke
Bore x Stroke96.0mm x 62.1mm
Compression Ratio13.5:1
InductionProgrammed Fuel Injection (PGM-FI), 46mm throttle body
IgnitionFull transistorized ignition
Transmission5-speed
Final DriveChain
Front BrakeSingle 260mm disc with twin-piston caliper
Rear BrakeSingle 240mm disc
Front Tire80/100-21
Rear Tire120/80-19
Wheelbase58.3 inches
Seat Height37.8 inches
Fuel Capacity2.2 gallons
Ground Clearance12.9 inches
Rear SuspensionShowa Pro-Link system with spring preload, rebound and compression damping adjustability, 12.3 inches travel
Curb Weight262 pounds
Valve TrainUnicam, four-valve
Front Suspension49mm leading-axle inverted telescopic Showa coil-spring fork with rebound and compression damping adjustability; 12.0 inches travel

Summary

IMPORTANT NOTICES

A Few Words About Safety

Motorcycle Safety

Important Safety Information

Key precautions for riding the CRF safely and keeping it in good condition.

Instruments & Controls

Engine Mode & Launch Control System Indicator & Torque Control Indicator

Details the function and operation of engine mode, launch control, and torque control indicators.

Before Riding

Are You Ready to Ride?

Advice on rider preparation, including physical condition and protective gear.

Is Your Motorcycle Ready to Ride?

Checklist of essential pre-ride inspections to ensure the motorcycle is safe to operate.

Pre-ride Inspection

Detailed list of items to check before each ride for safety and performance.

Basic Operating Instructions

Safe Riding Precautions

Essential safety advice for operating the motorcycle, including ventilation and enclosed areas.

Starting & Stopping the Engine

Procedures for starting and stopping the engine, including cold and warm starts.

Servicing Your Honda

The Importance of Maintenance

Emphasizes the necessity of proper maintenance for safety and performance.

Maintenance Safety

Safety precautions to follow when performing maintenance tasks.

Maintenance Schedule

Lists recommended maintenance intervals and tasks for the CRF.

Engine Oil

Checking & Adding Oil

Procedure for checking and adding engine oil to maintain the correct level.

Changing Engine Oil & Filter

Step-by-step instructions for draining engine oil and replacing the oil filter.

Coolant

Checking & Adding Coolant

Procedure for checking and adding coolant to maintain the correct level in the cooling system.

Air Cleaner

Clutch System

Clutch Disc/Plate/Spring Inspection

How to inspect clutch discs, plates, and springs for wear or damage.

Clutch Disc/Plate Installation

Detailed procedure for installing clutch discs, plates, and springs correctly.

Spark Plug

Spark Plug Inspection & Replacement

Steps for inspecting spark plug condition, gap, and replacing it if necessary.

Valve Clearance

Positioning At TDC On The Compression Stroke

How to position the piston at Top Dead Center on the compression stroke for valve checks.

Valve Clearance Inspection

Method for measuring intake and exhaust valve clearances using feeler gauges.

Piston/Piston Rings/Piston Pin

Piston Removal

Instructions for safely removing the piston from the cylinder.

Piston Ring Removal

Method for removing piston rings without damage.

Piston/Piston Ring/Piston Pin Inspection

Guidance on inspecting piston, rings, and pin for wear or damage.

Piston Ring Installation

Correct procedure for installing piston rings into their grooves.

Piston Installation

Step-by-step instructions for installing the piston into the cylinder.

Cylinder Installation

Procedure for installing the cylinder onto the crankcase and piston.

Cylinder Head Installation

Steps for installing the cylinder head, including gasket and bolts.

Suspension

Front Suspension Inspection

How to inspect front suspension components for wear, leaks, and proper function.

Front Suspension Removal

Step-by-step guide for removing the front suspension components.

Fork Oil Refilling

Procedure for draining and refilling the fork oil with the correct amount and type.

Rear Suspension Inspection

How to inspect the rear suspension for smooth action, spring condition, and bearing wear.

Brakes

Fluid Level Inspection

How to check the brake fluid level in both front and rear systems.

Brake Pad Wear

How to inspect brake pads for wear and determine when replacement is needed.

Exhaust Pipe/Muffler

Battery

Battery Charging

Information on proper charging procedures for the lithium-ion battery.

Adjustments for Competition

Engine Mode Select Button

How to change the engine output characteristics using the engine mode select button.

Honda Selectable Torque Control

Explanation of the torque control system levels and how to select them.

HRC-Launch Control System

How to operate and select levels for the HRC-Launch Control System for optimal starts.

Front Suspension Adjustments

Methods for adjusting front suspension for rider weight and track conditions.

Suspension Adjustment Guidelines

General guidelines for adjusting suspension settings based on symptoms like stiffness or bottoming.

Tips

Troubleshooting

Practical advice and flowcharts to help diagnose and solve common motorcycle problems.

Taking Care of the Unexpected

If a Fuse Blows

Steps to take when a fuse blows, including checking and replacing it.

Technical Information

Torque Specifications

Table of specific torque values for nuts, bolts, and fasteners throughout the motorcycle.

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