EasyManua.ls Logo

Honda CRF450L 2019 User Manual

Honda CRF450L 2019
211 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Contents
Contents
MOTORCYCLE SAFETY............................. 1
Important Safety Information ........................... 2
Important Safety Precautions ........................ 2
Accessories & Modifications ........................... 3
Accessories & Modifications ........................ 3
Off-Road Safety ............................................... 4
Off-Road Safety ............................................ 4
Safety Labels .................................................... 5
INSTRUMENTS & CONTROLS.................. 7
Operation Component Locations ...................... 8
Indicators & Displays ....................................... 9
Multi-function Display................................ 10
Speedometer ................................................ 12
Odometer/Tripmeter A & B ........................ 12
Fuel Mileage Meter ..................................... 12
Digital Clock Setting................................... 13
Backlight Brightness Adjustment................ 13
Changing the Speed and Mileage Unit........ 14
Changing the Fuel Mileage Unit ................. 14
Controls & Features ........................................ 15
Ignition Switch ............................................ 15
Start Button ................................................. 15
Engine Stop Switch ..................................... 15
Headlight Dimmer Switch........................... 15
Passing Light Control Switch...................... 15
Turn Signal Switch...................................... 15
Horn Button................................................. 15
BEFORE RIDING......................................... 17
Are You Ready to Ride? ................................ 18
Always carry this manual and tool kit......... 18
Protective Apparel....................................... 18
Rider Training ............................................. 18
Is Your Motorcycle Ready to Ride? ............... 19
Pre-ride Inspection ...................................... 19
Load Limits & Guidelines .............................. 21
Loading........................................................ 21
Load Limits ................................................. 21
Loading Guidelines ..................................... 21
BASIC OPERATING INSTRUCTIONS.....23
Basic Operating Instructions ...........................24
Safe Riding Precautions...............................24
Carbon Monoxide Hazard............................24
Starting & Stopping the Engine ......................25
Fast Idle Knob..............................................25
Preparation ...................................................25
Starting Procedure........................................25
Bank Angle Sensor Ignition Cut-off System...26
How to Stop the Engine...............................26
Shifting Gears .................................................27
Braking ............................................................28
Parking ............................................................29
Theft-prevention Tips ..................................29
Break-in Guidelines ........................................30
SERVICING YOUR HONDA ......................31
The Importance of Maintenance .....................32
Maintenance Safety .........................................33
Important Safety Precautions.......................33
Periodic Maintenance ......................................34
Maintenance Schedule ....................................35
Maintenance Record (On-Road Use Only) .....38
General Competition Maintenance
(Off-Road Use Only) ......................................39
Before & After Competition Maintenance
(Off-Road Use Only) ......................................43
Between Races & Practice Maintenance .....43
After Competition Maintenance ..................44
Service Preparations
Maintenance Component Locations ...............45
Seat ..................................................................46
Side Cover .......................................................47
Fuel Tank ........................................................48
Subframe .........................................................52
Service Procedures
Fluids & Filters
Fuel System ....................................................60
Fuel.............................................................. 60
Refueling Procedure.................................... 60
Fuel Line Inspection.................................... 61
Fuel Line Replacement................................ 61
Fuel Pump Filter Replacement.................... 63
Fuel Pressure Increasing.............................. 68
Engine Oil ....................................................... 69
Oil Recommendation................................... 69
Checking & Adding Oil .............................. 70
Changing Engine Oil & Filter ..................... 70
Coolant ........................................................... 72
Coolant Recommendation ........................... 72
Checking & Adding Coolant....................... 72
Cooling System Inspection.......................... 73
Coolant Replacement .................................. 73
Cooling System Bleed Air........................... 74
Air Cleaner ..................................................... 75
Cleaning....................................................... 75
Crankcase Breather ......................................... 77
Draining....................................................... 77
Engine
Throttle ........................................................... 78
Throttle Freeplay ......................................... 78
Throttle Inspection ...................................... 79
Throttle Cable Lubrication .......................... 79
Engine Idle Speed ........................................... 80
Idle Speed Adjustment ................................ 80
Clutch System ................................................. 81
Clutch Lever Freeplay................................. 81
Other Inspections......................................... 82
Clutch Operation ......................................... 82
Clutch Cable Lubrication ............................ 82
Clutch Disc/Plate Removal ......................... 83
Clutch Disc/Plate/Spring Inspection ........... 84
Clutch Disc/Plate Installation...................... 84
Spark Plug ...................................................... 86
Spark Plug Recommendation ...................... 86
Spark Plug Inspection & Replacement........ 86
2019 CRF450L
31MKE900
MOM 16640 (1803)

Table of Contents

Questions and Answers:

Honda CRF450L 2019 Specifications

General IconGeneral
Engine Type449cc liquid-cooled single-cylinder four-stroke
Bore x Stroke96.0mm x 62.1mm
Compression Ratio12.0:1
Fuel SystemProgrammed Fuel Injection (PGM-FI), 46mm throttle body
Transmission6-speed
Rear BrakeSingle 240mm disc
Front Tire80/100-21
Rear Tire120/80-18
Rake (Caster Angle)28.5°
Wheelbase58.9 inches
Seat Height37.1 inches
Fuel Capacity2.0 gallons
IgnitionFull transistorized ignition
Ground Clearance12.4 inches
Front Suspension49mm inverted fork; 12.0 inches of travel
Rear SuspensionPro-Link Showa single shock, adjustable spring preload, compression and rebound damping
Front BrakeSingle 260mm disc
Curb Weight289 pounds
Valve TrainUnicam four-valve
Final DriveChain
Trail4.6 inches (118mm)

Summary

Introduction

ABBREVIATION

Lists abbreviations used in the manual for parts and systems.

Safety Messages

A Few Words About Safety

Introduces the importance of safety and how information is presented.

Motorcycle Safety

Important Safety Information

Key recommendations for safe riding and motorcycle condition.

Accessories & Modifications

Advises against non-approved accessories and modifications.

Off-Road Safety

Provides guidance for safe riding in off-road environments.

Safety Labels

Explains the importance of safety and information labels on the motorcycle.

Instruments & Controls

Digital Clock Setting

Details how to set the digital clock and time format.

Backlight Brightness Adjustment

Explains how to adjust the display backlight brightness.

Changing the Speed and Mileage Unit

Guides on changing the units for speed and mileage display.

Changing the Fuel Mileage Unit

Guides on changing the units for fuel mileage display.

Controls & Features

Describes the function of ignition, start, stop, lights, and horn controls.

Before Riding

Are You Ready to Ride?

Guides on evaluating rider readiness and pre-ride checks.

Protective Apparel

Recommends essential protective gear for safe riding.

Rider Training

Encourages taking operator courses to build riding skills.

Is Your Motorcycle Ready to Ride?

Outlines essential checks to ensure the motorcycle is safe to ride.

Load Limits & Guidelines

Provides information on safe weight capacity and cargo loading.

Basic Operating Instructions

Safe Riding Precautions

Offers general advice for safe motorcycle operation.

Carbon Monoxide Hazard

Warns about the dangers of carbon monoxide from exhaust.

Starting & Stopping the Engine

Explains the procedures for starting and stopping the engine.

Shifting Gears

Guides on the 6-speed shift pattern and gear changes.

Braking

Explains the operation of front and rear disc brakes.

Parking

Provides instructions for parking and securing the motorcycle.

Theft-prevention Tips

Offers advice on preventing motorcycle theft.

Break-in Guidelines

Outlines recommendations for the initial break-in period.

Servicing Your Honda

Maintenance Safety

Highlights critical safety precautions during maintenance.

Maintenance Schedule

Provides a schedule for required maintenance tasks.

Engine Oil

Details oil recommendations, checking, adding, and changing.

Clutch System

Explains clutch lever adjustment and component inspection.

Valve Clearance

Details inspection, measurement, and adjustment of valve clearance.

Suspension

Covers front and rear suspension inspection and adjustments.

Brakes

Covers brake lever adjustment, pedal height, fluid checks, and pad wear.

Tires & Tubes

Covers tire inspection, air pressure, and replacement.

Drive Chain

Explains drive chain inspection, adjustment, and lubrication.

Battery

Details battery removal, storage, and charging.

Tips

Transporting Your Motorcycle

Offers advice on safely transporting the motorcycle.

Storing Your Honda

Guides on preparing and storing the motorcycle for extended periods.

You & the Environment

Provides tips for environmentally responsible motorcycle ownership.

Troubleshooting

Offers guidance for diagnosing and resolving common motorcycle problems.

Taking Care of the Unexpected

General Guidelines

Provides general advice for handling problems while riding.

If Your Engine Quits or Won’t Start

Helps diagnose and fix starting and engine performance issues.

If You Have a Flat Tire

Guides on dealing with flat tires, including removal and installation.

If the High Coolant Temperature Indicator Lights

Addresses issues related to the high coolant temperature warning light.

If You Have a Burned-out Light Bulb

Explains that LED lights require dealer service if they fail.

If a Fuse Blows

Guides on checking and replacing fuses for electrical issues.

If You Crash

Provides post-crash assessment and advice.

If You Lose Your Key

Offers advice on key management and obtaining duplicates.

If Your Battery Is Low (or Dead)

Helps diagnose and address battery issues.

Technical Information

Vehicle Identification

Explains the location of VIN and engine serial numbers.

Specifications

Provides key technical data and capacities for the motorcycle.

Torque Specifications

Lists essential torque values for fasteners and components.

Emission Control Systems

Explains the motorcycle's emission control systems and compliance.

Catalytic Converter

Explains the function and protection of the catalytic converter.

Oxygenated Fuels

Discusses the use and potential effects of oxygenated fuels.

Off-Road Logbook

Recommends keeping records for off-road riding and maintenance.

Optional Parts List

Lists optional tools available from the dealer.

Spare Parts & Equipment

Lists recommended spare parts, tools, and chemical products.

Wiring Diagram

Provides a schematic of the motorcycle's electrical system.

Consumer Information

Authorized Manuals

Lists available service manuals and guides.

Warranty Coverage

Details the types of warranties provided for the motorcycle.

Warranty Service

Explains how to obtain warranty service and address issues.

Contacting Honda

Provides contact information for customer feedback and inquiries.

Your Honda Dealer

Explains the services and resources available through a Honda dealer.

Reporting Safety Defects (USA only)

Instructs on how to report safety defects to NHTSA.

Related product manuals