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Honda CRF450X 2008 Service Manual

Honda CRF450X 2008
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GENERAL
INFORMATION
FRAME
LO
C
ATIO
N MATERIAL
REM
A
RKS
Steering head bearing
rofling
area and
dust
seal
lips
Urea based
mUlti-purpose
Apply
3 5 9
for
each
grease
with
extreme
pres-
bearing
sure
(
example
:
Kyodo
Yushi EXCELITE
EP2
, Shell
stamina
EP2
or
equiva
-
lent)
Wheel bearing
dust
seal lips
Multi
-
purpose
grease
Wheel bearing
rolling
area
Kickstarter
arm
joint
Swingarm
pivot
bolt
sliding
suriace
Sw ingarm piv
ot
needle bearing
rolling
area
Swingarm
pivot
thrust
bearing
rolling
area
Swingarm
pivot
dust seal lips
Shock
arm
needle
bearing
rolling
area
Shock
arm
dust
seal lips
Shock linkage side
collars
Shock linkage needle bearing
sliding
area
Rear
shock
absorber
spherical bearing
rolling
area
Rear shock
absorber
dust
seal lips
Brake pedal
pivot
bolt
sliding
suriace
Gearshift change pedal sl
iding
area
of
pin
Throttle
cable
end
and
sliding
area
Clutch cable
end
adjuster
inside suriace
Clutch lever
pivot
bolt
sliding
suriace
Sidestand
pivot
bolt
sliding suriace
Air
deaner
element-to
-
air
deaner
housing
contacting
area (
After
'07)
Apply
3.5 ± 2 g
Brake caliper
pin
bolt
sliding
area
Silicone grease
Brake caliper bracket pin
bolt
sliding
area
Brake caliper
dust
seal lips
Brake caliper
and
bracket
pin
boots
inside
surface
Brake lever
pivot
bolt
sliding
suriace
Brake lev
er
adjuster
tip
Rear master
cylinder
push
rod
rounded
surface
Rear master
cylinder
boot
fitt
ing area
Drive chain
slider
screw
threads
Locking
agent
Fork
protector
mounting
bolt
threads
Front brake cali
per
mount
ing
bolt
threads
Front caliper
pin
bolt
threads
Front caliper bracket
pin
bolt
threads
Rear caliper bracket
pin
bolt
threads
Steering
damper
mounting
bolt
threads
(After
'07)
Brake caliper
piston
seal lips
DOT4
brake
fluid
Brake caliper
piston
outer
surface
Master
cylinder
inner
suriace
Master
cylinder
piston
outer
suriace
Handlebar
grip
rubber
inner
suriace
Honda
Bond
A
or
Pro
Air
deaner
housing
connecting
suriace
Honda
Handgrip
Cement
(U.S.A.
only
)
Fork cap
O-rings
Pro Honda
HP
Fork Oil
5W
Center bolt
O-rings
Fork bushing
Fork oil seal
Fork
dust
seal
Steering
damper
plug
bolt
O-ring (
After
'07)
Steeri
ng
damper
end cap O-ring (
After
'
07
)
Steeri
ng
damper
free
piston
O-ring
(After
'07)
\
Steeri
ng
damper
rod O-ring (
After
'07)
Shock
arm
nut
threads and flange surface
Engine oil
Shock link
nut
threads and flange surface
Throttle
grip
sliding
ar
ea
1-23

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Honda CRF450X 2008 Specifications

General IconGeneral
Engine Type449cc liquid-cooled single-cylinder four-stroke
Bore and Stroke96.0mm x 62.1mm
Compression Ratio12.0:1
Transmission5-speed
Final Drive#520 chain; 13T/51T
Front Suspension47mm inverted Showa cartridge fork with 16-position rebound and 16-position compression damping adjustability; 12.4 inches travel
Front BrakeSingle 240mm disc with twin-piston caliper
Rear BrakeSingle 240mm disc
Front Tire80/100-21
Rear Tire110/100-18
Wheelbase58.3 inches
Seat Height37.6 inches
Fuel Capacity1.9 gallons
InductionKeihin 40mm carburetor
IgnitionCD with electronic advance
Rear SuspensionPro-Link Showa single shock with spring preload, 17-position rebound damping adjustability, and compression damping adjustment; 12.4 inches travel
Trail4.6 inches

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