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Honda EG5000CL User Manual

Honda EG5000CL
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31Z30610
00X31-Z30-6100
Printed in China
2015 Honda Motor Co., Ltd. -All Rights Reserved
GENERATOR
EG4000CL/EG5000CL/EG6500CL
Owner’s Manual
EG4000CL-6500CL_OMcover_31Z30610_F
AH
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FM
Hi
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BK
DICF101
EM4
3mm
Click to Save As
© 2016 Honda Motor Co., Inc.—All Rights Reserved

Table of Contents

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Honda EG5000CL Specifications

General IconGeneral
BrandHonda
ModelEG5000CL
CategoryInverter
LanguageEnglish

Summary

Introduction

A Few Words About Safety

Operator Responsibility

Outlines the user's duties for safe generator operation.

Carbon Monoxide Hazards

Details risks and precautions for CO poisoning.

Generator Safety

Important Safety Information

General safety guidelines for generator use.

Operator Responsibility

Defines user's duties for safe generator operation.

Carbon Monoxide Hazards

Explains CO risks and prevention measures.

Electric Shock Hazards

Details risks of electrocution and safety measures.

Fire and Burn Hazards

Warns about fire and burn risks from the generator.

Refuel With Care

Provides guidance on safe refueling practices.

Safety Label Locations

Controls & Features

Component and Control Locations

Identifies key generator controls and components.

Engine Switch

Controls the generator's ignition system for starting and stopping.

Starter Grip

Operates the recoil starter to crank the engine.

Fuel Valve Lever

Controls fuel flow to the engine, must be ON to run.

Choke Lever

Enriches fuel mixture for cold engine starting.

Voltage Selector Switch

Adjusts generator output between 120V and 120V/240V.

AC Circuit Breaker

Protects against short circuits and overloads; can switch power ON/OFF.

AC Circuit Protectors

Automatically switch off to protect circuits from overloads.

Ground Fault Circuit Interrupter (GFCI) Receptacle

Protects against shock hazard from ground-fault currents.

Features

Oil Alert® System

Prevents engine damage from low oil levels by stopping the engine.

Automatic Engine Stop Functions

Includes Oil Alert, Overspeed, and Abnormal Voltage detection.

Fuel Gauge

Indicates the fuel level in the tank.

Ground Terminal

Connects generator frame to ground terminals for safety.

Before Operation

Are You Ready to Get Started?

Emphasizes preparation and knowledge for safe operation.

Is Your Generator Ready to Go?

Stresses importance of pre-operation checks for safety and longevity.

Check the Engine

Details checks for leaks, oil, air cleaner, and fuel levels.

Check the GFCI

Instructions to check GFCI operation after starting the engine.

Operation

Safe Operating Precautions

Essential safety guidelines for operating the generator.

Starting the Engine

Step-by-step guide for starting the generator.

Stopping the Engine

Procedures for safely shutting down the generator.

GFCI Operation Check

Procedure to verify the Ground Fault Circuit Interrupter is functioning correctly.

AC Operation

How to connect and use AC appliances with the generator.

AC Applications

Guidance on connecting appliances, power ratings, and overload prevention.

AC Receptacle Selection

Explains different receptacles and their voltage/current ratings.

Power Producing Circuits

Describes the generator's two power circuits and how they supply receptacles.

Voltage Selector Switch

Details power availability per receptacle based on switch position.

Standby Power

Information on connecting the generator to a building's electrical system.

System Ground

Explains the generator's system ground connection.

Special Requirements

Covers federal, state, and local regulations for generator use.

Servicing Your Generator

The Importance of Maintenance

Explains why regular maintenance is crucial for performance and safety.

Maintenance Safety

Safety precautions to follow during maintenance and repair procedures.

Maintenance Schedule

Provides a schedule for regular maintenance tasks and intervals.

Tools

Lists tools supplied with the generator for maintenance.

Refueling

Steps and safety precautions for adding fuel to the generator.

Fuel Recommendations

Specifies the type of gasoline and additives suitable for the engine.

Engine Oil Level Check

Procedure to check and maintain the engine oil level.

Engine Oil Change

Steps for draining and refilling the engine oil.

Engine Oil Recommendations

Recommends oil viscosity and API service category for the engine.

Air Cleaner Service

Instructions for inspecting and cleaning the air cleaner element.

Air Cleaner Element Cleaning

Detailed steps for cleaning the foam air filter element.

Spark Plug Service

Guide for inspecting, gapping, and replacing the spark plug.

Spark Arrester Service

Procedure for cleaning the spark arrester.

Sediment Cup Cleaning

Steps to clean the sediment cup to prevent carburetor contamination.

Storage

Storage Preparation

Steps to prepare the generator for storage to ensure proper function.

Fuel

Advice on handling and storing fuel to prevent deterioration.

Storage Service Procedures

Details service procedures for preventing hard starting during storage.

Draining the Fuel Tank and Carburetor

Instructions for safely draining fuel from the tank and carburetor.

Engine Oil

Refers to changing the engine oil for storage.

Engine Cylinder

Procedure to protect the cylinder from internal corrosion during storage.

Storage Precautions

Guidelines for safely storing the generator to prevent hazards.

Removal From Storage

Steps to take when taking the generator out of storage.

Transporting

Transport Safety Notice

Important notice regarding generator handling during transport.

Taking Care of Unexpected Problems

Engine Will Not Start

Troubleshoots common causes and corrections for engine starting issues.

Engine Lacks Power

Identifies causes and solutions for reduced engine power.

No Power at the AC Receptacles

Addresses issues where the generator provides no AC power.

Technical Information

Serial Number Location

Shows where to find the engine and frame serial numbers.

Carburetor Modification for High Altitude Operation

Explains necessary carburetor adjustments for high altitude performance.

Emission Control System Information

Details the engine's emission control systems and compliance.

Problems That May Affect Emissions

Lists symptoms indicating potential emission control system issues.

Replacement Parts

Recommends using Honda Genuine parts for emission control systems.

Maintenance

Refers to the maintenance schedule for emission control system upkeep.

Air Index

Information on emission durability and pollution comparison for California models.

Specifications

Provides detailed technical specifications for generator models.

Wiring Diagram

Illustrates the generator's electrical connections and wire color codes.

Consumer Information

Dealer Locator Information

How to find an authorized Honda dealer.

Honda Publications

Information on obtaining shop manuals, parts catalogs, and accessory catalogs.

Customer Service Information

Contact details and procedures for customer service inquiries.

Distributor's Limited Warranty

Details warranty coverage for generators, including duration and conditions.

Exclusions

Lists conditions and damages not covered by the warranty.

Disclaimer of Consequential Damage and Limitation of Implied Warranties

States limitations on liability for indirect damages and implied warranties.

Honda Accessories, Replacement Parts, And Apparel

Warranty terms for parts, accessories, and apparel.

Emission Control System Warranty

Explains the warranty for the engine's emission control system.

Owner's Warranty Responsibility

Outlines owner's duties for maintaining warranty coverage.

Warranty Coverage

Specifies the duration and scope of the engine warranty.

Emission Control System Warranty Parts

Lists specific parts covered under the emission control system warranty.

Assembly

Safety

Emphasizes safety during the assembly process.

The Importance of Proper Assembly

Explains why correct assembly is critical for safety and reliability.

Important Safety Precautions

Lists key safety practices to follow during assembly.

Handle Installation (Optional Parts)

Instructions for installing the generator handles.

Wheel Kit Installation (Optional Parts)

Steps for installing an optional wheel kit.

Initial Use Instructions

Engine Oil

Guide for adding engine oil before the first use.

Fuel

Instructions for adding fuel to the generator safely.

Before Operation

Lists chapters to read before operating the generator.

Registration

Instructions on registering the generator with Honda.

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