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Honda EG6500CL User Manual

Honda EG6500CL
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31Z30610
00X31-Z30-6100
Printed in China
2015 Honda Motor Co., Ltd. -All Rights Reserved
GENERATOR
EG4000CL/EG5000CL/EG6500CL
Owner’s Manual
EG4000CL-6500CL_OMcover_31Z30610_F
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DICF101
EM4
3mm
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© 2016 Honda Motor Co., Inc.—All Rights Reserved

Table of Contents

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Honda EG6500CL Specifications

General IconGeneral
Displacement389cc
Frequency60 Hz
TypeInverter
Max Output6500W
Rated Output5500W
AC Output120V
DC Output12V 8A
EngineHonda GX390
Engine Type4-stroke, OHV, single cylinder
Rated Output (kVA)5.5 kVA
Maximum Output (kVA)6.5 kVA
Voltage120V
Starting SystemRecoil
Dry Weight224 lbs

Summary

Introduction

A Few Words About Safety

Operator Responsibility

Key responsibilities for safe generator operation and user judgment.

Carbon Monoxide Hazards

Dangers of carbon monoxide from generator exhaust and safety precautions.

Generator Safety

Important Safety Information

General safety guidelines and hazard warnings for generator operation.

Operator Responsibility

User's duties for safe generator operation and emergency preparedness.

Carbon Monoxide Hazards

Risks of CO poisoning and essential safety measures for generator use.

Electric Shock Hazards

Hazards associated with electrical shock from generator use and precautions.

Fire and Burn Hazards

Risks of fire and burns from generator operation and maintenance.

Refuel With Care

Safe practices for refueling the generator to prevent fire and explosion.

Safety Label Locations

Identification and understanding of safety labels on the generator.

Controls & Features

Component & Control Locations

Identification of key components and controls on the generator panel.

Engine Switch

Function and operation of the engine start/stop switch.

Starter Grip

How to use the starter grip to crank the engine.

Fuel Valve Lever

Operation of the fuel valve lever for starting and stopping the engine.

Choke Lever

Function and adjustment of the choke lever for cold starting.

Voltage Selector Switch

How to select and use the voltage output of the generator.

AC Circuit Breaker

Function and operation of the AC circuit breaker for overload protection.

AC Circuit Protectors

Role and reset procedure for AC circuit protectors.

Ground Fault Circuit Interrupter (GFCI) Receptacle

Explanation of GFCI protection and its limitations.

Oil Alert® System

How the Oil Alert system prevents engine damage from low oil.

Automatic Engine Stop Function

Functions that automatically stop the engine for safety.

Overspeed Detection Function

Engine protection against overspeed conditions.

Abnormal Voltage Detection Function

How the generator detects and responds to abnormal voltage.

Fuel Gauge

How to read and use the fuel gauge.

Ground Terminal

Connection and purpose of the generator's ground terminal.

Before Operation

Are You Ready to Get Started?

Essential preparation steps before operating the generator.

Knowledge

Importance of understanding manual and controls before use.

Is Your Generator Ready to Go?

Pre-operation checks for generator condition and readiness.

Check the Engine

Procedure for checking engine condition before starting.

Check the GFCI

Procedure for checking GFCI operation after starting the engine.

Operation

Safe Operating Precautions

Crucial safety measures for operating the generator.

Starting the Engine

Step-by-step instructions for starting the generator engine.

Stopping the Engine

Procedure for safely stopping the generator engine.

GFCI Operation Check

How to perform a GFCI operational test before generator use.

AC Operation

Connecting and operating AC appliances with the generator.

AC Applications

Guidelines for connecting various AC appliances to the generator.

AC Receptacle Selection

Understanding the different AC receptacles and their uses.

Power Producing Circuits

Explanation of the generator's power producing circuits.

Voltage Selector Switch

Details on how the voltage selector affects power output.

120V/240V Position

Load balancing requirements for 120V/240V operation.

Standby Power

Connecting the generator for standby power to a building.

Connections to a Building's Electrical System

Requirements for safe standby power connections to a building.

System Ground

Explanation of the generator's system ground connection.

Special Requirements

Federal, state, and local regulations for generator use.

Servicing Your Generator

The Importance of Maintenance

Why regular maintenance is essential for generator performance and longevity.

Maintenance Safety

Critical safety precautions to follow during generator maintenance.

Maintenance Schedule

Recommended maintenance tasks and intervals for the generator.

Tools

List of tools provided and recommended for maintenance.

Refueling

Step-by-step instructions and safety for refueling the generator.

Fuel Recommendations

Types of gasoline and additives recommended for the generator.

Engine Oil Level Check

Procedure for checking and maintaining the engine oil level.

Engine Oil Change

Instructions for draining and refilling the engine oil.

Engine Oil Recommendations

Recommended oil viscosity and API service category for the engine.

Air Cleaner Service

Procedure for inspecting and servicing the air cleaner element.

Air Cleaner Element Cleaning

Steps for cleaning the air cleaner element.

Spark Plug Service

Instructions for checking, gapping, and replacing the spark plug.

Spark Arrester Service

Procedure for cleaning the spark arrester.

Sediment Cup Cleaning

How to clean the fuel sediment cup.

Storage

Storage Preparation

Steps for preparing the generator for storage.

Cleaning

Cleaning the generator before putting it into storage.

Fuel

Important considerations regarding fuel for storage.

Draining the Fuel Tank and Carburetor

Procedure for draining fuel for storage.

Engine Oil

Action required for engine oil during storage.

Engine Cylinder

Protecting the engine cylinder during storage.

Storage Precautions

Safety guidelines for storing the generator.

Removal From Storage

Steps for taking the generator out of storage.

Transporting

Taking Care of Unexpected Problems

Engine Will Not Start

Troubleshooting steps for an engine that will not start.

Engine Lacks Power

Troubleshooting for when the generator lacks power.

No Power at the AC Receptacles

Troubleshooting for loss of power at the AC receptacles.

Technical Information

Serial Number Location

Location of engine and frame serial numbers for reference.

Carburetor Modification for High Altitude Operation

Modifications for optimal generator performance at high altitudes.

Emission Control System Information

Information on the engine's emission control system.

Problems That May Affect Emissions

Symptoms indicating potential emission control system issues.

Replacement Parts

Recommendation for using genuine Honda parts for emission systems.

Maintenance

Importance of following the maintenance schedule for emission compliance.

Air Index

Information on engine emission durability and pollution levels.

Specifications

Detailed technical specifications for generator models.

Wiring Diagram

Schematic diagrams illustrating generator wiring.

Consumer Information

Dealer Locator Information

How to find an authorized Honda dealer.

Honda Publications

Information on available shop manuals, parts catalogs, and accessories.

Customer Service Information

How to contact Honda customer service for assistance.

Distributor's Limited Warranty

Details of the limited warranty for Honda power equipment products.

To Obtain Warranty Service

Procedure for obtaining warranty service and support.

Exclusions

Specific conditions and damages not covered by the warranty.

Disclaimer of Consequential Damage and Limitation of Implied Warranties

Limitations on liability for incidental or consequential damages.

Honda Accessories, Replacement Parts, And Apparel

Warranty coverage for accessories, parts, and apparel.

Emission Control System Warranty

Warranty coverage for the engine's emission control system.

Owner's Warranty Responsibility

Owner's duties regarding maintenance and warranty claims.

Warranty Coverage

Duration and scope of the warranty for Honda power equipment engines.

Emission Control System Warranty Parts

List of parts covered under the emission control system warranty.

Assembly

Safety

Importance of proper assembly for safety and reliability.

Important Safety Precautions

Key safety measures to follow during assembly procedures.

Handle Installation (Optional Parts)

Instructions for installing the generator handles.

Wheel Kit Installation (Optional Parts)

Steps for installing the optional wheel kit.

Initial Use Instructions

Engine Oil

Procedure for adding engine oil before initial operation.

Fuel

Instructions for adding fuel to the generator.

Before Operation

List of chapters and sections to read before using the generator.

Registration

Information on registering your generator with Honda.

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